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Big Boss Interview - Episode #27: Volvo UK: Battery Fire Risk Means We're Recalling 10,500 Vehicles
Podcast Overview Podcast Title: Big Boss Interview Hosts: Sean Farrington, Felicity Hannah, Will Bain Description: A podcast series featuring high-profile executives sharing insights on managing large organizations. Episode Focus: Interview with Nicole Melillo Shaw, Managing Director of Volvo UK, discussing the recent recall of 10,500 EX30 electric vehicles due to battery fire risks.
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Key Topics Covered
Introduction to the Episode
- Host Introduction: Will Bain introduces the episode and highlights the relevance of the electric car market amidst ongoing discussions about electric vehicle (EV) adoption and safety.
- Guest Introduction: Nicole Melillo Shaw, Managing Director of Volvo UK, discusses her role and insights regarding the current state of the automotive industry, specifically focusing on electric vehicles.
Battery Fire Risks and Recall
- Incident Overview: Volvo recalls 10,500 EX30 models globally due to battery fire risks. Despite a low global failure rate (0.02%) and no fatalities reported, the brand prioritizes safety—“it’s against everything we stand for.”
- Safety Measures: Customers are advised not to charge their vehicles beyond 70% until fixes are implemented. Repair schedules set to begin in late March.
Consumer Confidence in EVs
- Impact of Recall on Consumer Trust: Melillo Shaw comments on the potential impact on consumer confidence in EVs, emphasizing how the recall comes at a crucial time as the market faces skepticism.
- Misconceptions about EV Safety: While EVs are seen as risky, data shows that petrol vehicles statistically present a greater fire risk due to flammable fuel systems.
Market Context and Challenges
- Slow EV Adoption: Despite annual growth rates exceeding 20%, EV adoption is slower than manufacturers anticipated. Volvo’s sales peaked at 28% post-EX30 launch but have stabilized around 22%.
- Infrastructure Concerns: Melillo Shaw argues that range anxiety is no longer the primary issue for consumers; instead, concerns about charging infrastructure and inconsistent government messaging contribute to hesitance.
- Government Policies: Upcoming Zero Emission Vehicle mandates require manufacturers to meet electrification quotas or face hefty fines. Volvo discontinued diesel models in the UK in 2023.
Volvo's Strategic Position
- Global Market Dynamics: Volvo is regionalizing production to respond to tariff pressures while recognizing the UK as its third-largest market. The company has seen a 40% growth in a direct-to-consumer model.
- Balancing Commercial Pressures: Melillo Shaw describes the need to balance regulatory targets, development costs, and pricing pressures amidst an increasingly competitive landscape.
Personal Reflection and Leadership Insights
- Nicole's Career Path: Melillo Shaw shares her journey from healthcare to the automotive industry, emphasizing the value of diverse backgrounds in leadership roles within automotive.
- Inclusivity in Automotive Careers: She advocates for broadening access and challenging assumptions about who belongs in automotive careers, focusing on creating pathways for talent from working-class communities.
Conclusion
- Safety and Innovation: Melillo Shaw reaffirms Volvo’s commitment to safety and innovation, highlighting the importance of consumer trust and transparency in the transition to electric vehicles.
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Key Takeaways
- Safety is Paramount: Volvo's response to the battery issue reflects its commitment to safety, even in the face of commercial discomfort.
- Consumer Confidence is Key: Addressing consumer perceptions and confusion regarding EVs will be critical for future growth.
- Infrastructure is a Priority: Continued collaboration with the government on charging infrastructure is essential for accelerating EV adoption.
- Diverse Perspectives Matter: Bringing in leaders from non-traditional backgrounds can offer fresh insights and foster innovation in the industry.
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Contact Information
- Email: bigboss@bbc.co.uk
- Listen to More Episodes: Available on BBC.com and all major podcast platforms.
Written by AI. May contain mistakes. Listen to the episode to check what was said.
Chapters
Tap a time to open that second in VOElectric Car Market Dynamics
3:41 to 6:12
Discussion on the electric car market and customer hesitance.
“There is loads to talk about in the electric car market, isn't there?”
Challenges in Electric Car Adoption
6:12 to 7:17
Exploring obstacles to electric car adoption like range and infrastructure.
“The reason I kicked off with electric cars is because for Volvo that has been a big part of your story in the last few years hasn't it?”
Consumer Confusion and Market Trends
7:17 to 11:40
Insights on consumer confusion and the impact of government subsidies on electric car sales.
“Do you see direct consumer customer habit changes when in the summer the government announces subsidies for some electric cars that are out there and they're the headlines for a day or a week?”
Safety Features and Pricing in Electric Cars
11:40 to 13:20
Discussion on the safety features and pricing strategies of Volvo's electric vehicles.
“But the way it's playing out, you know, there are lots of other bits of data, anecdotes around that show that the customer habits are slowing.”
Economic Factors in Electric Car Ownership
13:20 to 14:03
An exploration of the economic factors affecting electric car ownership and affordability.
“So firstly, let's take the off-road parking.”
Volvo's Commitment to Safety and Innovation
14:03 to 17:24
Learn how Volvo prioritizes safety through innovation in their electric vehicles.
“So we don't do innovation for the sake of it.”
Battery Fire Risk in Volvo EX30
17:24 to 20:20
Understand the safety recall for the EX30 and Volvo's response to battery incidents.
“We discontinued diesels in 2024 and in the UK in 2023.”
Volvo's Recalls and Customer Communication
20:20 to 21:49
Explore how Volvo is managing recalls and communicating effectively with customers.
“So there's a couple of things it depends on the amount of parts which I'm just getting the information from so how quickly we can resolve it.”
Impact of US Tariffs on Volvo's Business
21:49 to 24:40
Analyze how tariff changes affect Volvo's strategy and operations in the US market.
“And I think that's what people identify with is how we support them quickly next.”
Volvo's Direct-to-Consumer Model
24:40 to 27:27
Learn about Volvo's shift to a direct sales model and its implications for customers.
“Not necessarily from a tariff perspective, more from a proximity to where we sell.”
Show all 18 chapters
Transitioning to a New Car Sales Model
28:00 to 29:10
Learn how Volvo is adapting its dealership model to enhance customer experience.
“it's three months off you renewing what would you like to buy and actually we have a bit of nurturing relationship so that's now coming into the third year and really important for us.”
Global Presence and Innovation
29:10 to 30:20
Discover how Volvo's ownership impacts its operations and innovation globally.
“allowing dealers somehow to be able to change the price regionally depending on where take-up is?”
The Future of Autonomous Vehicles
30:20 to 32:20
Explore the implications of autonomous driving technology on Volvo's brand and cars.
“Really, their innovation platform is so far ahead.”
Car Buying Experience and Consumer Behavior
32:20 to 34:35
Understand the challenges of the car buying process and how Volvo aims to simplify it.
“How does that impact what, you know, when people hear Volvo, whatever the type of car you're selling, they're thinking I'm going to get in it and drive it.”
Comparing the Automotive Industry to FMCG
34:35 to 37:05
Analyze the differences between selling cars and fast-moving consumer goods.
“our brand is firmly positioned as a safety brand to lead the way.”
Personal Journey and Career Insights
37:05 to 39:20
Hear about the host's background and career path leading to Volvo's leadership.
“And I found a lot of synergies, a lot more than you think.”
Hope and Community in Employment
39:20 to 42:05
Discuss the importance of hope and community support in overcoming unemployment.
“And I was always really inspired, my mum will laugh at this, inspired by watching programmes where there was kind of a female protagonist that kind of defied the odds.”
Navigating Career Paths in Automotive
42:05 to 45:44
Explore the diverse career opportunities in the automotive industry beyond traditional roles.
“I mean, you as a leader may well be looking to implement some of those things yourself, given the importance for continuing to produce skilled pupils that go on to jobs in the corporate world.”
Transcript
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1:22Nicole Melillo Shaw:Hello and welcome to the Big Boss Interview Podcast. I'm Will Bain and if this is your first time with us well welcome and uh this is basically where you can hear in-depth interviews with the biggest business leaders right across the industries that impact your lives and sean farrington has done our latest interview and and sean we're back with the car industry this time no industry been turned perhaps more upside down than this one in the last few years no and will you will well know whenever we start talking about the car industry on the the programs that we present we get a lot of reaction particularly when it comes to electric car policy there's been so much of that in the last year in particular and that very much came up when you are speaking to the boss of volvo here in the uk nicole malillo sure runs volvo here in the uk they don't have a manufacturing presence so it's it's all about selling those cars through well they're not treated as dealerships anymore now it's more like agencies so that was one interesting radical change that we discussed has happened at Volvo in the last few years.
2:26But we really did get into then, what is it that customers want right now? Because we've seen the likes of Stellantis that have Vauxhall and Peugeot under its watch and loads of others say, do you know what? We're going to start going a bit more towards diesel now. Customers aren't so keen on electric as we previously thought. So we'll hear from the Volvo boss about what they make of that. They're an interesting business as well, owned by Chinese owners, but yet their biggest markets are in America, China, and actually the UK in third. So balancing all of that, what you learn from that running Volvo here in the UK.
3:01And Nicole Melilla sure has an interesting background as well, having come from running brands elsewhere, the likes of GlaxoSmithKline, coming to the car industry. So another interesting perspective about how you get into that industry from perhaps a more non-traditional way. And then on top of all of that, you may well have seen headlines in recent times about them actually having a product recall, having to recall 10 ,000 or so of their cars here in the UK because of battery issues. We'll get the very, very latest from Nicole Malillo-Shaw on that and plenty more. So let's have a listen.
3:41Nicole, thank you so much for joining us on Big Boss Interview. Thank you. Looking forward to it. There is loads to talk about in the electric car market, isn't there? In particular, we do shows every day and it's one of those topics, whatever angle we're taking on it, that engages the audience and we get instant reaction on it. Have you found that? You've had quite a varied career with different types of brands that you've worked with and different industries. Do you find that? I completely understand. I think the first thing to say is, I've only been in the industry six years. I can completely identify with the listeners that were contemplating which car to buy next.
4:18And the reality is, it's a big habit change. And like anything, it takes a long time to get your head around that. And cars are just another example of how people have to make a decision that is going to serve them for three to four years. So it is a change. I think the momentum is there. It's the biggest growing segment. It's growing over 20 % year on year. But actually driving one and taking that step, I completely resonate with that hesitance, I suppose, to move into that direction. But look, I mean, from a manufacturing point of view, range was the concern maybe two or three years ago. Am I going to be able to get from A to B with the mileage that the car will do?
4:58Manufacturers have improved on that and therefore it's probably less that now. I mean, we're about to launch or we've kind of launched, but about to get our brand new EX60 into the market this summer, which is going to do over 500 miles. so that stops that conversation of can I get from A to B and I think if I made that... It doesn't quite stop it though does it? People still will want to see infrastructure in place as a backup you know you never quite know what's going to happen on your journey. Yeah and I guess that's the point so range is first infrastructure being the second thing once you know your car can do 500 miles to contextualise that London to Inverness you probably know you can get from A to B without having to worry too much but absolutely infrastructure is on the agenda and And it's something I'm working really hard with the government, along with some of my colleagues, to really make sure we've got some robust setup.
5:44Because that jeopardy of being certainly on a motorway and not knowing that you can confidently charge, or maybe you haven't tried it and it's all in your head. But the reality is that we need to give more confidence on infrastructure. But electrification, it is the way forward. The cars are better. They do drive better. and we have for example in Volvo we have such an amazing pipeline of cars coming through that once people experience it it is a whole different mindset around driving an electric car. The reason I kicked off with electric cars is because for Volvo that has been a big part of your story in the last few years hasn't it?
6:22Yes absolutely I mean pipeline wise in terms of all the cars that we make and everything we're geared up to make we could be 100 % electric tomorrow we're waiting for the adoption curve to get to that level that was your aim it is too long ago though 18 months ago it was very you know explicitly said actually those we're not going for 100 % it's going to be more 90 % 90 to 100 based on consumer adoption not based on us so as I said if we wanted to if everyone wanted an electric car tomorrow a Volvo we would be able to serve that I think the challenges and the reality is we just talked about the uptake has been a bit slower than that so I think there's a lot of things happening which means that adoption is moving forward people are starting to get behind it I think there's still a feeling of I'll have one more petrol before I fully decide or one more hybrid and I get that and it is for us as manufacturers to give more confidence around moving to electric so range being one of them infrastructure and working with the government to make that better cost of charging being clearer and also I think we make it unintentionally a little bit complicated you know there's initiatives from the government that are supporting in one way and then retracting in another which means that if you're I always say people aren't thinking about cars all the time we are I am but if you're not thinking about cars all the time and you're coming to decide what to take next there's lots of different information and it's my job and it's the industry's job to make that more straightforward so people can make that right decision for them.
7:47Do you see direct consumer customer habit changes when in the summer the government announces subsidies for some electric cars that are out there and they're the headlines for a day or a week? Do you directly see people getting more confident when they see that? Yes I think absolutely cost is one of the things that helps move the dial and we've got a couple that you're referring to, which supported up to£3 ,000,£3 ,500, that helps move the conversation on as well. I think the true test of whether we're moving in the direction is whether we get more retail customers in. So fleet, the whole benefit in kind proposition really helps and makes it quite a straightforward decision.
8:33This is sort of company car type. Exactly. Where salary sacrifice benefits there have been reduced. Exactly. So that's one. We've had the mentioning that there'll be a pay per mile on the horizon if you have an electric car. So last summer we might have seen the subsidy headlines, but actually as the months went by, there were some going in the opposite direction. Which is what I mean by the confusion, because you're making a decision and you've got one kind of carrot and then one stick and all of it. Do you see that in the numbers? I mean, well, obviously, as I said, it's a growing segment. So we see it's moving in the right direction.
9:05What I'm more interested in is consumers' confusion at the point of purchase. And that's the bit where in some cases they say, do you know what, what happens with confusion? You default to something you're more familiar with. So, yes, it's growing. And we've got a growing number in the fleet space, in the business space. But a retail customer is still a bit more hesitant. And cost helps. But I think that there's still a feeling of, do you know what, that'll be my next car in next two, three years time. And I'll go for one more. And that's what we need to do that. Sorry to interrupt you. In your numbers there, just in your sales, how does that come through compared to what you might have expected a couple of years ago?
9:44When you say you've used the word sort of slower a few times, what are you sort of expecting a customer to have done and actually what do they end up doing? I think, again, there's probably a bit of talking to ourselves in the industry. We experience all kinds of cars every day. We drive them every day. So we get very much on the excitement curve around what's coming next. And then you have to remember, probably not dissimilar to moving from a gear car to an automatic, that change to us in the industry feels quite straightforward. To someone who hasn't experienced that, it's a little bit intimidating.
10:16So I think that what I've seen in numbers is definitely, as I said before, is growing. And the first year of us launching our EX30, which is the lower price car for Volvo, we hit over 28 % or 27 % of our volume being electric. So we have ZEV mandate as well from the government, which means we have to hit a certain threshold. We're very supportive at Volvo of the direction of that because, as I said, we are electrification centric. But then I guess the EX30 was a big building block towards that. And then more recently, it settled down to more like 22 and a half percent. So after that initial push, a couple of things have happened.
10:53Firstly, there's a lot more competition, over 160 more cars in the market. So more brands, more prevalence, a lot more to choose from. And some of those are not electric. So, of course, that is then making people make different choices. And I really believe in this coming from, we talked at the beginning about different industries. This is where brands need to lean into what they're about. So knowing what your brand building is, what your heritage is all about, and really making sure that you get behind that. Because for Volvo, it's all about safety. And if we're really clear on that, we have a point of difference.
11:28The moment that that gets diluted, then the conversation for somebody who's considering a car goes down to price. What's the cheapest? I don't really understand. They're probably all decent cars, so therefore I'll pick the cheapest. And that's your pitch to customers. But the way it's playing out, you know, there are lots of other bits of data, anecdotes around that show that the customer habits are slowing. So not necessarily heading in the opposite direction, but not going at the pace expected. Stellantis, another major car manufacturer with lots of brands that people will be aware of, Peugeot and Vauxhall, Citroën and the like.
12:07They've recently said we're actually going to, in certain parts, start going back to diesel a bit more because the customer, we're following what the customer wants. I mean, you've got the same customers across the board. I totally understand the hesitancy. I think, look, the whole point of it as well is for sustainability and have a better planet. So, of course, we're not just doing it for that sake. My experience is that the more people get behind the wheel of an electric car, the more they go, actually, this is a better drive. we're rooted in petrol that's what we've grown up doing that's what we're familiar with but actually when certainly if you have off-road parking not having to go to petrol station is actually really convenient it's cheaper as well so it's about half the cost to charge at home so all of that again going back into that levels of confusion all of that when you wrap it all up makes it a better proposition but it depends what you're hearing and obviously you know media headlines sometimes interrupt that thinking but when it comes down to it it's a better car it's a better drive it's better for the environment and I think that you know Volvo's ambition is to really move that forward.
13:12But you need the money to be able to do it do you find that it's you know even all of these years on into the electric car conversation it's still the haves and the have nots if you can afford a house that has a drive if you can you might live in a more affluent area that has more charging infrastructure around it, that you might be able to afford some of these cars that aren't cheap to take advantage of the subsidies in the first place, that actually all of this is geared towards those on higher incomes? So to a degree, you can... So firstly, let's take the off-road parking. You can actually charge for significantly less at home.
13:49So that's important to say that, first of all. When we talk about the X60, for example, we've line priced that with a hybrid car. so therefore we're not charging a premium for an electric car which is again another helpful step towards it but line price to use your phrase i've never used that before but i'm getting into i'm getting into the lingo in line with another one of your your hybrids would that be yes because you know a new volvo i'm guessing that doesn't necessarily come cheap it doesn't it's a premium car so no it doesn't and we've spent our investment making sure we're ahead of the curve in innovation to really drive our safety credentials.
14:27So we don't do innovation for the sake of it. It's to make sure that everything we have in the car is to support safety. So, for example, our electric seatbelt, our seatbelt that we've brought out in our electric cars is really adaptive to you and your physique to make sure that it's even safer should there be an impact or the anticipation of an impact. But you need to earn a fair bit more money to be able to afford those safety benefits, if that's what you're talking about. You do, but then, as I mentioned, we have the EX30, which is the kind of more entry price point. But going back to the point that you were making earlier, I think there's a couple of ways of looking at it.
14:59There's the total cost of ownership, which for electric cars being charged at home is significantly cheaper. But then there's the whole point that we need to work with the government on, which is the cost of rapid charges and being on the go. Because then if that gets addressed, then it doesn't really matter if you have off-road parking or not. It's that ability to do that at a reasonable cost. And that's the kind of support and movement we're doing, certainly from my perspective, but as a group as well. Does it feel to you when you see all of those government policies that actually that they are directed towards those who are better off having the benefits of electric cars?
15:38I think the starting point is around this whole ZEV mandate and really getting a high percentage into electric and then which I'm very supportive of and we are as a brand. And then working backwards, I think that there is today probably a better setup for those who've got off-road parking. But I think, you know, if you look at the industry as a whole, you can get electric cars across different price points. So it comes back to the charging and that's why that conversation really has to be addressed. Just as almost a brief interlude, when we talk about ZEV targets, this is the proportion of the amount of cars that you sell in the UK that need to be electric.
16:19Electric, exactly. This is a government mandate to make sure that the industry is moving in the right direction when it comes to electrification. And those targets are quite steep and the fines are really steep as well. Too steep? So, well, they come into play in November this year. They've been reduced from£15 ,000 per car to£12 ,000 a car. So they've gone down, but that is a lot of money. I guess what it's doing is, and the conversation that we're having as a manufacturer side, less from a consumer side, is the cost of electrification. Because you are better off absolutely hitting those numbers than paying the fines.
16:52So, of course, the important part there is the race to make sure you hit that number, which gives consumers lots of choice. and probably competitive options. But, you know, back at the manufacturing sites, there's been a huge amount of investment to get electric cars where they need to be. And then discounting at the other side to hit those numbers is a challenge. So just to almost wrap up this little part of the interview that we're doing, will Volvo be producing and selling more diesels? Diesels, absolutely not. Absolutely not. We discontinued diesels in 2024 and in the UK in 2023. So that's been something that we've stopped a long time ago.
17:33You've mentioned a few times various models that you have of Volvo. And the EX30 has, even in recent days, got a few headlines that you might not have wanted when you're setting out looking to sell a new car. And this has been to do with battery issues, with certain versions of that EX30, long range versions, some of the long range versions, where effectively you've said to customers you need to be a bit careful about charging it in enclosed spaces we advise you actually not to charge above 70 and there's been some recalls this week can you just explain what has gone wrong there yes and i think the first thing to say is that it's never good to have this kind of a spotlight and i completely empathize with anyone who's experienced this we have a proportion of our ex-30 cars that have had risk of catching fire when they've been charged beyond 70 percent so as a safety brand and safety being our top priority we have advised customers not to charge beyond 70 percent until we find a fix so again there's two points there one is i appreciate it's quite scary to hear that message and two is it's very inconvenient to charge to 70%.
18:48So we've been working really hard and quickly to get to a solution, which we now have. We've found the root cause. And I expect next week to be able to get those cars in and start to fix them. So could you give a bit more information on the recall here in the UK? So the recall has been that we are going to contact the customers who've had that issue to then look at how we fix the battery modules. So I guess the important bit is that there's been a tiny percentage that have caught fire globally, 0.02%. So a tiny amount, but we still take it incredibly seriously. There's been no fatalities. And, you know, actually, when we talk about this situation, although it is far from ideal, and I fully recognise that, and as well as not being able to charge beyond 70 % while we get to this fix, there is significantly fewer electric cars that catch fire than petrol.
19:42But again, And going back to that familiarity point, it's something that is, while people are deciding if they want to move to an electric car, it's a headline grabber because, of course, it's a new thing. And it's another reason to be cautious. But in reality, when you look at the data, you know, petrol is flammable. There's much more concern around that area. So we're on a journey, as with every OEM or every manufacturer looking at batteries now as we move towards electrification. and in this instance it's been unfortunate but we have found the root cause and we will be contacting people next week.
20:16And so how many cars in the UK would that be? 10 ,000, 10 ,500. In the UK and what sort of time horizon would people expect that to be fixed within? So there's a couple of things it depends on the amount of parts which I'm just getting the information from so how quickly we can resolve it. The important thing is we've found the root cause because it means we know what we need to do and then we just need to get the parts in and start to fix that. we've given customers free charging as a result as well to make sure that they can have some recompense in the meantime so I can't answer the question around how long it depends on how quickly the parts come through but I do know they're going to start coming through with the third week of March.
20:51Given how much you know you talk about Volvo safety and your you know sort of interest in the car industry having been in it for the last six years when that news dropped to you that there was an issue with these cars. When did that happen? And I'm just interested as to what that moment is almost like from your perspective. Absolutely. I mean, against everything we stand for, and I suppose the testament to how we operate is, despite the fact there's been no fatalities, despite the fact it's been a tiny amount, there's been four fires out of the 10 ,500 cars, we immediately took action and immediately looked at what we needed to do to stop it happening, which was the 70 % charging point.
21:33And we did that straight away rather than saying it's only been a small amount. We don't need to panic because safety is at the core of everything we're about. It's really important. So, yeah, absolutely. Late December when this came to my attention, absolutely not something we wanted to be happening to our brand. But it's about what you do next. And I think that's what people identify with is how we support them quickly next. Do you see a knock on effect into confidence in a brand? You know, you've got a new another model coming out on its way, as you've mentioned. that actually there can be a ripple effect because people are understandably sensitive to headlines around a new technology that it might even play into some of the automatic concerns that they have about having a massive battery sat on their drive or in their garage instead of petrol or diesel car.
22:19I do, and I think this is about context again. I think when you get a headline, as you say, it's very easy to respond to that headline. When you get context, and it's interesting reading some of the groups, the forums that we have with the EX30, is you get a mixture of people, you get some people panicking, understandably, because they maybe understand less about it. And you get some people who say, actually, they're the safest car ever, electric cars, that is, compared to petrol cars, it's just we don't hear as much. So it depends which side of the coin you're coming from. I think when it comes down to it, it's far from ideal.
22:53As I said before, it's not something we want to be happening. And it's something we've gone back and worked very closer with the supplier to rectify but it's about that context it's about us making sure we give accurate information and we get a solution quickly and just because there be a few questions that people would have on this are you still selling these cars that were made in that sort of batch or that era no so we are so the new cars that we're selling are a different battery cell module so anybody buying a new car now it won't have that issue onto tariffs which again is something that as well as I say capturing the imagination that's probably not the term many people in the world of business would use about how the US administration at the minute is approaching the way tariffs are implemented and we heard the Supreme Court recently in the United States say all of the tariffs one large amount of the tariffs that were implemented last year actually illegal so then Donald Trump puts in place a temporary 10 % tariff that they may well look to increase to 15 % All of those numbers aside, what is this doing to Volvo's global business right now when this happens?
24:03Well, I mean, so firstly, context wise, the US is our second biggest market, China being first and UK being third. So we are a really big part of the global piece. On the US part, having the second biggest market in the turmoil of some of these tariffs is not ideal. And what our industry needs is stability. and I think we've got at the moment we've got the tariff situation going on we've got hyper competition we've got the electrification piece that we've spoken about so it's far from stable at the moment there's a lot going on there's a lot of change and the reality will be that how things play out in the next one to two years but from a an automotive perspective if we have challenge in the US around tariffs it means two things really one the regionalization piece so we are setting ourselves up to build cars where we sell them so that means building our ex-90 in the us where it's likely to be bigger volume and then we have xc40 xc60 in europe and then we have xc70 in china so get that regionalization piece right that will really help and if some of those moved over the years where you may have built all of one car in china yes but that you've actually move to Europe to try and avoid some of these tariff costs?
25:15Not necessarily from a tariff perspective, more from a proximity to where we sell. But yes, so EX30, for example, we manufacture in China. We've just, as of last summer, moved it to Ghent in Belgium to make sure that we've got a better setup to be able to get cars quicker to the customer. So exactly that. And the other thing is, you know, from my perspective, when we're looking holistically from a global perspective, it gives the UK even more focus because, you know, China's the biggest, US is in some turmoil with obviously the tariff situation, and then the UK is next in line. And we have fantastic momentum in the UK.
25:50So since we've launched our direct model a couple of years ago, which was essentially a direct to consumer model. So this is the old school dealerships way of doing things where those dealerships can set the price once they've bought the car from you or whoever that's not what you use anymore. And that is essentially called wholesale so the industry being on wholesale and us moving to a direct model basically changing what has been in existence for 100 years which is no mean feat but changing that model and growing by 40 % to then have growth in market share as well and keep that stable that's been really important for us so because we have that momentum collectively when we're looking at global numbers then the UK is definitely a bit more on a platform because obviously it's important for us to keep that momentum going as well as the third biggest market.
26:41Yeah and given the importance of the UK as a market to Volvo is the potential are there discussions within Volvo about potentially setting up some form of your manufacturing supply chain in the UK getting even closer to that market that's important to you? That's not a conversation that I can talk about today but it makes sense when you talk about it from a customer point of view of course I think what we are really good at doing particularly in the direct model is having stock and pipeline that is more connected to our end user so what I mean by that is through this model I understand my customers even better so I'm able to make sure that the factory build what we need so that you're not waiting much more than one or two weeks to get your car so that's really helped us get from a stock position to someone actually having their car on the drive which is really important and that's only one of the elements I guess the data bit and being able to talk to you just talking about the wholesale piece actually as you described it going into a dealership and having potentially a haggle around the price and you know people go off behind the scenes and have a chat about a price and come back and say what about this all of that is the thing that we wanted to move away from so the whole direct proposition is having transparent pricing meaning I understand you better I can then also have the right stock and then I can interact with you throughout your journey rather than just it's three months off you renewing what would you like to buy and actually we have a bit of nurturing relationship so that's now coming into the third year and really important for us.
28:13Any signs that in maybe even certain parts of the country you might move back to dealerships given that you've had a bit of time for this to bed out and figure out you know what this pretty radical way of I know it doesn't sound that fancy but it is compared to how the car market has worked in the UK for many years and for Volvo. Yeah and importantly we still have dealerships so dealerships are core to our proposition core to our growth. Acting as agents. Acting as agents exactly and that's the difference because we want it to be more of an experience we want it to be more of a going back to my experience of working in healthcare you go to the pharmacist as a trusted expert we want it to be more like that rather than a price discussion that feels sometimes a bit disingenuous what you want though might be a bit different to the customer and also the competition is meaning you have to do and if there are more of these cars at lower prices coming on the market can you envisage a point where you might have to say actually we do need to start allowing dealers somehow to be able to change the price regionally depending on where take-up is?
29:17I think any kind of marketing 101 about brand building is about being able to control your brand and I think the more disparate it gets by either someone over here does it one way and someone over this side of the country does it another way the more your experience for your brand is inconsistent so in answer to that question we've got some really strong momentum We've grown market share from 2.5 % to 3.5%, which is significant, and held it there. So being able to move the dial that way, and now our focus is really on experience, it feels like we've got something really special. So that's what I want to continue focusing on.
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29:52When you said that it's not something you could talk on today about manufacturing in the UK, is it something that, you know, if the government of the day wanted to make efforts to persuade Volvo to try and do that, or even the way the market is and its importance is to Volvo here in the UK, that actually that could materialise, or is it off the table? Anything's possible. It's not a conversation I've been having. So with regard to tariffs, what is interesting about Volvo, particularly when you mention the markets that you're big in, is that you're big in America and you're big in China, owned, run by Chinese owners still as we've sort of heard very much with the do you say Swedish or Scandinavian values and the brand that you know people will have associated with Volvo going back but the ownership is Chinese has that made things a little bit different for Volvo running a business a global business in that way given that so much of the tensions have been between America and China So I think that the core of what you're asking, which is really important, is we really benefit from the innovation pipeline that comes through from China.
31:06I mean, I was there in August. It's another level. Really, their innovation platform is so far ahead. So to be backed by Geely and have some of the access to that innovation is really important. So we have that, but with the great experience of a brand that's been around for 100 years next year. so we'll be celebrating that so that combination having the Swedish culture and it does feel very Swedish it's not you know you come into our offices it's very Scandi cool which is our terminology the way that you experience our brand if you go into our retailer it's very like that it's not suit and ties it's you know very relaxed so we've got the innovation combination alongside that which I think works really really well so the tensions that you refer to with US and China sits separately to that for us and how I see it in the UK, we definitely just get the best of both worlds.
31:58And then we're able to move things forward much, much quicker on the basis that we've got access to some of that pipeline. I wanted to talk to you more about automated cars and driverless taxis because it's been a bit of a hot topic of recent times. It's remarkable how soon I think this may well be on our streets. We're seeing the robo-taxis, the trials will be increasing in London in the coming months. How does that impact what, you know, when people hear Volvo, whatever the type of car you're selling, they're thinking I'm going to get in it and drive it. How does that impact you? And actually, that's a really good point because there's a lot of nostalgia about our brand.
32:37People talk about it first and foremost as something they're granted used to drive. And, you know, there's a lot of heritage there. And we're very proud to put those cars from 50 years ago next to the ones that we've innovated more recently and have the whole line up because actually thinking about people's journey is a family brand is through that life cycle. And I suppose the way I look at that is it's probably no different to what we talked about with the movement to electrification. You know, I remember electric cars being something that felt so far away. Would it ever be a thing? Can you really imagine driving around with a car with a battery in it?
33:09And then, you know, gradually it moves that way. I think the thing that we would do, as I said before, is everything that involves autonomous driving or the like would be rooted in safety. We already have the ability with some of our cars to self-park. So that's one of the things that, you know, you imagine, do I trust this? So there's a bit of a step in that direction already. But the one thing for sure that we would do is make sure that it went through the utmost safety tests and we were comfortable to put it on the market. Where do you think the biggest change might be? Because we were talking a bit about taxes themselves and whether the London black cab business may well, you know, continue because people are willing to pay a premium for that experience.
33:52But actually private hire cabs around the rest of the city, the country, there might be a bit of a different impact there. In terms of our day to day usage of cars, how is this technology going to change things, do you think? Are you making plans for that? again not not something i'm in discussions with it's probably the next generation of discussions that's happening at the centre but what i do know is that autonomous driving is something in our sight and it's something that will come to the fore but in terms of how it changes i guess again we go back down to making sure people feel comfortable because that is i mean that is a complete trust in a brand when you get that in a car situation to trust a car to drive on your behalf is a whole nother level so what I would say is if we get to that if and when we get to that our brand is firmly positioned as a safety brand to lead the way.
34:43How does this story of the car industry compare to the ones that you've been a part of in the past that weren't part of the car industry you mentioned healthcare before you know there's probably some less jazzy brands but maybe no less important in a person's life that you've been associated with and run in the past yeah where does this one sit? Yeah, you're absolutely right, because cars are, to a degree, a democratised product. So most people buy a car, whatever car it is, whereas some of the products I've worked on before are maybe more condition based. And so, you know, if I talk, and I did this with the retailers, I talk about cold sore treatments and, you know, heartburn remedies, it's one of those things which is so opposed to your immediate thinking.
35:27But actually, when it comes down to it, you're selling something that resonates with a customer. And actually, one of the things I think the best breeding ground you can have is in fast moving consumer goods, because you are at point of purchase and you spend at max six seconds choosing what you're going to buy. And if you haven't got your brand firmly in someone's mind, then price is the differentiator, as we were talking about with cars. so that I almost feel like I've got more space in the car industry because that decision time frame is longer and people are constantly thinking oh maybe that in the future when my renewal comes up maybe I'll consider that so you've got time to intercept but I think as an industry we need to remember that people are not thinking about it all the time whereas if you've got a cold sore or heartburn you are thinking about it a lot so it's those points that we need to make sure we really resonate with so you know when it came to the point where I was considering what to do next after after leaving GSK I was really looking for something where there was a good value exchange so I could bring something but I could also learn something and when this opportunity came up thinking about so E45 is one of my favourite brands I've worked on that has a real core proposition in dermatological skin I was going to say this is an ex-macream not a brand of car Yes, not a brand of car.
36:48Rooted in dermatological skin, but then brought into mainstream. And the amount of love for the brand that everyone recognises is not dissimilar to the Volvo story. You know, the kind of go back to basics, what I remember about it, and then how we've evolved, and the family brand and the strong safety proposition. And I found a lot of synergies, a lot more than you think. And then again, when we look at the whole pharmacy being the experts and the dentist, Senstein was another brand, the dentist being the person that you go to. And we used to say in GSK, if we have a pound to spend, you spend it on the dentist, because if you get that recommendation, that will convert.
37:25That's what our retailers really need to be doing. And I think the whole point of the direct model and getting rid of that pricing haggle makes everything feel so much more premium. So my ambition, and this is why Volvo was an obvious choice for me, the transformation, I suppose the transformation ambition for the brand was so clear that they proactively recruited somebody who was not in the industry. Someone who hadn't bought a car, sorry, someone who hadn't bought a car or had a car given to them on a scheme ever, so therefore could identify with that scary moment when you hand over a lot of money.
38:00You get a brand new car, you park it miles away from the supermarket entrance because you don't want to get it scratched. When I talked about this originally, people were just totally surprised because 20, 30 years of being in the industry, you forget all that because you've got another one coming in six months or whatever. So I was able to really bring the layperson's view to the fore. And I think it's really important that we do that because as you say, it is the second biggest purchase. And actually I was reflecting on this the other day and thinking when you buy a house, you have solicitors, you have a whole load of legal documentation that you maybe don't understand, but you pass over to a trusted source.
38:34It's kind of assumed that when you buy a car that you know how to do all that. And it is a bit of a minefield. So one of the things I really want to make sure we lean into, and there is a gender thing here that people think it's about women, but it's about anybody who's not that au fait with the intricacies of buying a car, is make it accessible for everybody, make the conversation easier, make people understand what they're buying into, and there are options at the end of the agreement. So I think when we get that right, because we're on a journey, we'll really stand out. growing up in scunthorpe you've done your research it wasn't it wasn't the toughest amount of research but it jumped out at me yeah you know reading around did you think you would end up running one of the biggest brands in the uk car industry no but i knew i wanted to work in the corporate world.
39:29And I was always really inspired, my mum will laugh at this, inspired by watching programmes where there was kind of a female protagonist that kind of defied the odds. And that's how I kind of saw it. I knew very humble beginnings, very proud of those humble beginnings. But what that gave me is an aspiration to strive for more. And that was at the core of everything, just, you know, wanting to make sure that I was a bit more in control than maybe I'd seen. And also, I think when you get exposed to seeing how other people have made life choices, it feels very real that that could be you as well.
40:03So that's something that's definitely been a motivator for me. What odds do you think you were defying? Well, I think if you look at Scunthorpe in particular, there's a high amount of unemployment. It's a very working class setup, which, by the way, I think has been fantastically grounding, because again you understand what that looks like and I believed I had to work exceptionally hard for everything that might come my way and nothing was a given and so although I'm you know well aware that people are fed back that I come across quite relaxed the amount of competitiveness and work ethic beneath that is quite significant and that's been as a result of my family and as a result of what I've wanted to lean into.
40:50So didn't know it was going to be automotive and it didn't start that way. But like, for example, starting my career in wound care in Smith & Nephew, I made a specific choice to move to London to move into FMCG, fast moving consumer goods on the basis I wanted to work on more high profile brands. So I suppose, beneath that, there was a direction that I was moving towards. We talk a lot about a rising unemployment rate now. And of course if you go to certain parts of the country their unemployment rate will be considerably higher than the average for certain demographics it'll be higher for younger people we've talked about that a lot lately do you see now that you've you know been in so many aspects leading companies and brands in the world of business what is needed to improve the prospects for people who may be growing up in an area as you were in Scunthorpe back then?
41:43Yeah one word for me and that is hope because everything I see or I have seen where things may be spiral it's where they believe there's no other option. I have two little girls and one of the things I am really conscious of despite you know being in a busy job my husband's in a busy job is making sure that they don't feel their centre of their universe is their friends because whilst it's important being able to have the conversations with parents is so significant because when they get to teenagers if you haven't created that outlet then there's a nervousness that they turn to who is giving them the attention and that might not be the right way so I think look life is tough and if you see it in certain areas where it's high unemployment then you might perceive there's no way out so I think having that hope that things can get better which comes with accessibility to a better life jobs belief that you can do better all those things but I think it starts so at such a young age where I think about growing up at school where you could really see the children that were heading in one direction and you could also see that their parents were heading in one direction so being able to navigate between the two was really important.
43:02How can businesses have a role in that? I mean, you as a leader may well be looking to implement some of those things yourself, given the importance for continuing to produce skilled pupils that go on to jobs in the corporate world. Yeah, I completely agree with that. And I think that's the whole point. I think also not being too specific to your point, I would never have said, I will end up in an automotive role running cars, not something on my agenda, but don't pigeonhole. Because actually, whilst you could easily think about a career in marketing for, I don't know, Tesco or whatever, the automotive environment is not necessarily on the agenda, but there's a huge amount that people can offer.
43:44And it's not just technicians. People think automotive and think garages. And it's not. And I hope that having a profile like I do, maybe not being the typical leader in a car company, makes people think there's more to it than that kind of thing. It is one of the most important industries. So actually reframing that and giving people opportunities through different ways in is one of the things we're really passionate about at Volvo as well, bringing more technicians in, bringing more people into the industry by showing them there's alternative career paths as well. I think that's absolutely crucial.
44:15And in fact, one of the things with the movement of Direct2D2C that we've done with our retail network is bringing people from hospitality. because if you want to reframe consumer experience, having someone speak to you as you walk in who's met you in a hotel environment, they know how to do that better than maybe we've been doing in the past. Something that comes up a lot for us is the transferable skills that people have that they might not be aware that they have. Yeah. Is that something when you maybe even hear colleagues say we're struggling to recruit? Yeah. Does the car industry still have a bit of a problem getting people to work in it?
44:53Definitely, it definitely does. But I think it's from that misconception that there is only one route, which is technician, which obviously isn't going to appeal to everybody. So some of the work we do is trying to show the alternative path. And I think that is so important because diversity is crucial when it comes to transformation. And if you think about all the dynamics on the industry now, you're not going to have the answer if you've lived the old version of the automotive industry. you're not going to have the answer if you're only just in you need a combination of the two and that diversity whether it's gender whether it's background whether it's fresh thinking which is why I champion so much around speak up culture because you might have a thought that's got some legs even if you're new in because we're looking at things differently think about the point I made around not buying a car for 20 years you know some of those insights have really resonated and taken us to the next level.
45:47Nicole Malillo-Shaw, from Scunthorpe to here in the studio in Salford and the journey in between. Thank you very much for your time. Thank you.
45:58Nicole Melillo Shaw:Thanks to Sean and Nicole. And thank you, of course, for listening as well. If you get the chance, we really would appreciate if you could give us a rating and review wherever you downloaded your podcast. And remember to subscribe there as well to never miss an episode. And if you want to get in contact with us, The email is bigboss at bbc.co.uk.
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From the publisher
Nicole Melillo Shaw, Managing Director of Volvo UK, joins Big Boss Interview at a pivotal moment for the electric vehicle market, as the company recalls 10,500 EX30 electric cars following four battery fires globally.
“It’s against everything we stand for,” she says, reflecting on a situation that challenges a brand built on nearly a century of safety leadership. Despite a global failure rate of just 0.02% and no fatalities, Volvo identified the root cause in late December and immediately instructed owners not to charge beyond 70% while a fix is implemented. Repairs are scheduled to begin in late March. For Volvo, the response reflects what she describes as a precautionary, safety-first culture, even when the commercial implications are uncomfortable.
Melillo Shaw examines what the recall means for consumer confidence in electric vehicles — a technology already under heightened scrutiny — even though petrol vehicles statistically present a greater inherent fire risk due to flammable fuel systems.
The recall comes as electric vehicle adoption remains slower than manufacturers once anticipated, despite annual growth exceeding 20%. Volvo’s UK electric sales peaked at 28% following the EX30 launch but have since stabilised at just over 22 per cent as more than 160 additional models enter the market and buyers opt for “one more petrol” or hybrid before fully switching.
Range anxiety, she argues, is no longer the central issue, but infrastructure concerns persist. Confusing government messaging — pairing incentives with discussions of pay-per-mile charges and benefit-in-kind changes — continues to add to consumer hesitation.
Global instability adds further complexity. Volvo has been regionalising production, partly in response to tariff pressures, building vehicles closer to the markets in which they are sold. That turbulence elevates the UK’s importance as Volvo’s third-largest market, where a direct-to-consumer model has delivered 40% growth and lifted market share from 2.5% to 3.5%.
Government Zero Emission Vehicle mandates now require manufacturers to meet steep electrification quotas or face fines of £12,000 per non-compliant vehicle from November. Volvo discontinued diesel models in the UK in 2023 and says it could sell 100% electric vehicles tomorrow if demand existed. However, meeting regulatory targets while absorbing development costs and discounting pressures presents a commercial balancing act.
Finally, Melillo Shaw reflects on her own trajectory — from Scunthorpe through healthcare brands to automotive leadership. Volvo deliberately recruited her because she had never bought a car, valuing the perspective of someone who understood the anxiety of a major purchase. She argues the industry must broaden access and challenge assumptions about who belongs in automotive careers, creating clearer pathways for talent from working-class communities.




