In short
Blue Frontier’s desiccant enhanced evaporative cooling replaces vapor-compression AC to cut energy use, add cooling energy storage, and shift cooling from peak grid load to time-of-use flexibility. The episode covers why cooling is urgent (cooling ~1/5 of building electricity; AC units projected to triple by 2050), how buyers are convinced, go-to-market via resellers/dealers, and scaling manufacturing without building a “gigafactory.”
Guests and backgrounds
Daniel Betts, engineer/co-founder of Blue Frontier; technology inventor. Christian Hernandez Gallardo, investor since 2022 who is becoming executive chairman/operator, stepping back from “other side of the table.”
Key claims
50–80% less energy; competitive pricing; ~$10k–$15k annual electricity savings; ~$300k lifetime value for 15–20 ton commercial systems; grid “lane” analogy (unlock capacity by upgrading AC rather than waiting for new grid lanes).
Notable examples
IMAX theater at the Museum of Discovery and Science (“Odyssey” running 7am–10pm) plus deployments at bowling alleys, restaurants, and supermarkets; pilots totaling 90,000 field operating hours.
Written by AI. May contain mistakes. Listen to the episode to check what was said.
Chapters
Tap a time to open that second in VOChristian's Transition to Blue Frontier
0:06 to 0:36
Christian shares his news about stepping into the role of executive chairman at Blue Frontier.
“Last year, 3 ,400 attendees, more than 400 speakers and 330 plus investors actively scouting deals.”
Christian's Transition to Blue Frontier
1:47 to 3:06
Christian shares his news about stepping into the role of executive chairman at Blue Frontier.
“Cooling is about a fifth of the electricity running through the world's buildings today.”
Understanding Blue Frontier's Technology
3:06 to 4:36
Daniel explains Blue Frontier's innovative cooling technology and its benefits.
“I think everyone who steps onto the operator floor definitely deserves an applause because that is grueling.”
The Importance of Efficient Cooling
4:36 to 8:10
Christian discusses the critical need for efficient cooling solutions in light of global warming and grid capacity issues.
“And those hottest days of the years are increasing in number across the world as the planet warms.”
Market Demand and Buyer Needs
8:10 to 10:40
Daniel highlights what building owners are seeking in new air conditioning solutions and the market dynamics.
“So one is the increased need for cooling.”
Economic Benefits of Blue Frontier Systems
10:40 to 14:00
Daniel elaborates on the cost savings and economic advantages of Blue Frontier's cooling systems.
“So our system controls humidity and temperature independent of each other, enabling us to use a digital twin, the same digital twin that allows us to control the energy storage capabilities and flexibility of the unit.”
Energy Storage Benefits
14:00 to 14:48
Learn about the advantages of energy storage in building operations.
“Here in the United States, in Europe, it will be higher due to higher prices of electricity that you guys have.”
Transitioning to a Sales Company
14:48 to 17:23
Discuss the shift from R&D to sales and market engagement at Blue Frontier.
“because you're now moving from being a science and engineering company to really being a sales and service company.”
Market Demand and Product Launch
17:23 to 18:22
Explore the surge in market demand following the product launch and recognition.
“So we released the product, this sort of big unveiling of our product to the general industry this year in February.”
Building Trust with Partners
18:22 to 22:36
Understand the importance of trust in sales and partnerships for new technology.
“So it's a really exciting time at Blue Frontier.”
Show all 17 chapters
Navigating Manufacturing Challenges
22:36 to 24:47
Learn about the complexities and strategies involved in scaling manufacturing.
“A military base, a hospital, a museum, the IMAX we talked about.”
Scaling without a Gigafactory
24:47 to 27:50
Discover how Blue Frontier plans to scale manufacturing through partnerships.
“We're about to launch into breaking that speed a little bit.”
Scaling Manufacturing in Hard Tech
28:02 to 29:08
Learn how to effectively scale manufacturing in hard tech industries.
“Daniel's an engineer and his co-founders are all engineers.”
Best Practices for Founders in Hard Tech
29:08 to 31:18
Discover essential strategies for founders in hard tech to achieve success.
“Is this, Christine, a rare foresight by the team or is it something that you'd say this should be best practice for any founder that is building in the hard tech space?”
The Venture Bet in Climate Hardware
31:18 to 32:39
Understand why investing in climate hardware can yield venture-like returns.
“to go service every month because it's breaking and then go find the right partner to scale it up.”
Future Plans and Market Focus
32:39 to 35:52
Explore the future operational plans and market focus of Blue Frontier.
“And that, if you look at the comparables in the market today, like literally the public market comparables of people selling what you would think is a commodity air conditioning are pretty crazy.”
European Market Potential for Cooling Solutions
35:52 to 38:16
Examine the potential for Blue Frontier's solutions in the European market.
“So that means that the speed of development of your frontier of both manufacturing capacity and tech transfer to manufacturing, and then how we manage the market is paramount right now.”
Transcript
Automatic transcript. May contain errors.0:00Daniel Betts:This episode is brought to you with Luxembourg Venture Days, back on the 14th and 15th of October. It's where Europe's venture community comes together, private capital, corporates and high growth startups, all under one roof at Lux Expo, The Box. Last year, 3 ,400 attendees, more than 400 speakers and 330 plus investors actively scouting deals. We'll be there with the EUVC studio recording on site. If you're building, raising or deploying in your this is your room, head to venture-days.lu and do tell them that EUVC sent you. For the builder, the building owner that's signing and buying your solutions, what are they buying?
0:41Are they buying a cheaper energy bill?
0:44Daniel Betts:Are they buying it for the resilience that we talk about here? Is it the ESG line that they're buying it for? What is it that really moves the needle on the buyer side?
0:50Christian Hernandez Gallardo:They're buying an air conditioner, but it's very exciting to be able to just come in and give the building owner not something that they peripherally want, but something that they must have in their buildings and will buy anyway. We're selling at a competitive price and our system saves an enormous amount of energy, which reduces the operating cost for the building.
1:13Daniel Betts:I remember sitting on a board and using a phrase that I learned when I worked in the U.S. Ship was on the truck. Freeze it, have a product, and just ship was on the truck. Stop iterating on it.
1:24Christian Hernandez Gallardo:Making sure that a company that has a technology that can do so much, like we could do residential, commercial, water harvesting, like the sky's the limit of things that you could do with this technology from a fundamental standpoint, that you can end up doing projects forever without coalescing into a real company.
1:46Daniel Betts:Welcome to the EU DC podcast. Cooling is about a fifth of the electricity running through the world's buildings today. And the number of AC units on the planet triples by 2050. We're going to get to 5.6 billion of them, all needing great capacity equal to the US, the EU, and Japan combined. Existing units have not been innovated on since 1902 and are highly inefficient. Daniel's technology consumes 50 to 80 % less energy than the current solutions and ship out of a factory in South Florida and the Miami area. Christian Hernandez backed it in 2022 and joined the board. Today, they've got some news for us.
2:27Daniel Betts:Daniel, Christian, welcome to the podcast. Hello.
2:30Christian Hernandez Gallardo:It's such a pleasure.
2:35Daniel Betts:This show is not investment advice, and the hosts of this episode may be invested in the funds and companies featured. So, Christian, my friend, you came to us with the news. Give it to us in 20 seconds. The version is I'm going back to my operator roots. I am becoming the executive chairman, or have become the executive chairman of Blue Frontier, partnering up with Daniel, having backed him for the last several years to go help scale up his amazing technology. So I will be stepping back to the other side of the table. Congrats, Christian. I think everyone who steps onto the operator floor definitely deserves an applause because that is grueling.
3:13Daniel Betts:Daniel, I want to go to you for people meeting Blue Frontier for the first time. What does Blue Frontier actually do and who is sitting in it right now?
3:23Christian Hernandez Gallardo:Blue Frontier is a technology company developing a completely new way of doing air conditioning. Instead of using the technology that is the vapor compression cycle, which is 150 years old plus, we have developed a new technology called desiccant enhanced evaporative cooling that works with a salt solution that is a liquid desiccant to drive cooling directly. And this technology gives us two major benefits. One is hyper-efficiency, like we said earlier, major reductions in energy consumption, more than 50%. But it also gives us the capacity to store cooling energy such that you can decide when you're going to consume electricity for cooling and by how much, independent of when you're providing cooling into a space.
4:18Christian Hernandez Gallardo:And so the combination of these two things make it such that air conditioning no longer becomes the peak load of the grid, but also reduces the operating costs of buildings in a very substantial manner, while keeping people comfortable during the hottest days of the year. And those hottest days of the years are increasing in number across the world as the planet warms.
4:44Daniel Betts:Christian, I know you have a great analogy to explain why this solution is so important right now. Of course, we all know that grid capacity is a big problem. It has been for a long time. But with the rise of data centers and the need for compute, AI is on the topic that everyone's thinking about. So tell me just your analogy for how to think about this. Yeah, a bit of background. I mean, when I first started looking at cooling, it was from an adaptation perspective, my belief that the world was going to heat and we needed to keep people not only comfortable, but actually alive. The human body cannot survive the combination of humidity and heat, literally thousands of deaths in Pakistan, India, and others.
5:27Daniel Betts:But that the solution that existed was not efficient and not scalable. And so we looked at this back in 2021. Very little innovation came across Blue Frontier at that time. Over time, yes, we invested in it primarily as a more efficient cooling technology. Daniel kept talking about this energy storage capacity during the board meetings, and we kept telling him to actually be quiet about it, focus on shipping the cooling stuff. And then at some point it hit me. Maybe he banged it on my head enough times that it finally came through. but this is the analogy. So today the grid, which is an old and aging infrastructure problem, is a four-lane highway.
6:13Daniel Betts:Two of those lanes are currently reserved and extremely conservatively reserved for cooling, for peak loads. So 48 % in California, 50 % in Texas, 46 % in the Northeast. That cannot be touched. So at a four-lane highway, you only have two lanes that could be utilized for new loads. In comes Google with his giant semi-truck for his new data center and says, can I come to the highway? And the utility says, absolutely not. I have no capacity. Google says, fine, I'll pay you to build new capacity, build me two more lanes. And the utility, the grid operator says, yeah, fine, wait seven, 12 years, come back then.
6:49Daniel Betts:Because the utilization of cooling, reservation of cooling in the grid, that is actually blocked. So what if you actually have a technology that can be deployed at scale that can actually literally open up one more lane. So you go from two free lanes to three free lanes today by doing what you already do, which is actually upgrading your air conditioning units and residential commercial hospitals, malls, etc. And now all of a sudden, you just actually increase the capacity of the existing grid while you invest in infrastructure investments to add lane four, lane five in the future. And that's actually what Brew Frontier allows today by actually the energy consumption efficiency, but also the storage capacity that it has inside the product.
7:33Daniel Betts:It sounded magical in 2022, and it's still magical today. So, am I right? This is a bit of a perfect story about how climate investing, I'm putting that in quotation marks here, in the past. much of those solutions have truly come back at us with even more importance because of the need for more infrastructure that can help us digitalize and re-industrialize the world. Am I right that this is almost like a perfect example of that, Christian? Yeah, I think in this case, it's three different needs. So one is the increased need for cooling. You and I experienced it in Europe this summer, right? Europe does not have air conditioning the same way the U.S.
8:21Daniel Betts:has. And we will have to deploy cooling to actually keep people alive. 40 ,000 incremental deaths in Europe this summer just from heat waves, but we need to do it efficiently. Two, and that links into adaptation to heating climate. And then three, yes, your point about the need for grid capacity for the AI infrastructure that we're now trying to build, where that literally takes trillions of dollars and a long time to actually deploy. I mean, there's literally Microsoft bringing a nuclear reactor back online in the U.S., billions of dollars being spent on a geothermal facility in the U.S., and yet you could actually have these attributed assets that could actually make that happen fast.
9:06Daniel Betts:Daniel, I'm super curious. These are the macro topics and the reason why this company will be super exciting for the venture ecosystem. But for the builder, the building owner that's signing and buying your solutions, what are they buying? Are they buying a cheaper energy bill? Are they buying it for the resilience that we talk about here? Is it the ESG line that they're buying it for? What is it that really moves the needle on the buyer side?
9:29Christian Hernandez Gallardo:They're buying an air conditioner. So the beauty of entering, like creating all these solutions to the grid directly through a product, we're creating it through a product that people buy and need today. So the market for air conditioning exists, is highly robust, very dynamic, and growing at a very fast pace. The conventional air conditioning OEMs are having trouble keeping up with that increasing demand for product. And so when we plug ourselves into that market, we become part of the churn of changing out air conditioning. And in fact, it's overwhelming the company in terms of the level of demand that we have compared to our capacity to grow the company at the speed that we want to grow it to have the level of impacts.
10:14Christian Hernandez Gallardo:But it's very exciting to be able to just come in and give the building owner not something that they peripherally want, but something that they must have in their buildings and will buy anyway. And that's what's happening. So we're selling at a competitive price, and our system saves an enormous amount of energy, which reduces the operating cost for the building. And then lastly, we've actually built a better overall air conditioner. So our system controls humidity and temperature independent of each other, enabling us to use a digital twin, the same digital twin that allows us to control the energy storage capabilities and flexibility of the unit.
10:56Christian Hernandez Gallardo:We also launch to create flexible cooling capacity into the building, adapting it to the actual need of the people inside the building or the use case of the building. So in cases, for example, there's a hot spell or a heat dome as it has happened here in the United States, we increase the cooling capacity of our unit directly to the needs of the building while the conventional air conditioner just stays at a single sort of point of cooling with reducing efficiency. In our case, we're able to...
11:31Daniel Betts:Daniel, give the example of the cinema for the Odyssey.
11:35Christian Hernandez Gallardo:Yeah, exactly. Like, for example, here we have a system at the Museum of Discovery and Science where the IMAX theater is being cooled by a Blue Frontier system. And the Odyssey, so we're having record heat and the Odyssey is being shown, breaking records, and it's being shown from 7 a.m. in the morning all the way to 10 p.m. at night. So the cooling needs of the building have exploded. The humidification requirements of the building have exploded. at the moment when the conventional air conditioning systems, because it's so hot outside, are running at partial efficiency and are unable to keep up with the load.
12:15Christian Hernandez Gallardo:So Blue Frontier looked at the load profile of the building and we realized that we could boost, by intelligent and controlling our system, we could boost the cooling capacity into the building. And so we deployed software into our system to drive the cooling, drive for deeper levels of dehumidification, to make people comfortable. And that's only possible with intelligent systems that have that level of levers of humidity, temperature, and also increasing efficiency and the capacity to store energy so we could also optimize the energy efficiency of the unit for the building. And this just happened this summer.
12:55Christian Hernandez Gallardo:And we've done it at bowling alleys and at restaurants and at supermarkets where we have been able to deploy overall a better experience for the building user based on our capacity to adapt to the actual needs of the building. So why do people buy it? It's because it's better, better, better in every way.
13:18Daniel Betts:Tell me one line on the cost of this thing, Dan. Does it, because it's clearly a more sophisticated system than an old AC. What does it do to the cost? What does it do to the cost profile over lifetime, that type of thing? Just one line.
13:33Christian Hernandez Gallardo:Yeah. So we generate over per unit. These are 15 to 20 ton, what is called dedicated outdoor air systems for commercial buildings. We end up creating around$300 ,000 of overall lifetime value for the building owner. That is a lower capital cost or a competitive capital cost compared to a conventional unit. So there's no incremental cost to our unit to buy it. Plus, we create$10 ,000 to$15 ,000 in savings per year in electricity. Here in the United States, in Europe, it will be higher due to higher prices of electricity that you guys have. Plus, the energy storage element enables us to eliminate the capacity costs to the building and also enables us to operate on time of use and float through time of use rates and enables us to participate in distributed generation and our purchase agreements with the utility, which allows us to provide another level of savings directly to the building owner or to the utility or to the aggregator that is working with us.
14:37Christian Hernandez Gallardo:And so it's less expensive, less expensive to operate and provides better cooling.
14:44Daniel Betts:Yeah. I want to ask you both about the stage you're at as a company because you're now moving from being a science and engineering company to really being a sales and service company. Tell me, where are you on that journey? What does this mean in terms of what you need to deliver and build as a team?
15:03Christian Hernandez Gallardo:So in the last two and a half years, the number one role of Blue Frontier has been to advance this technology to a product. And there's a big difference between building prototypes and building products that are reliable. And that has required an enormous amount of engineering rigor. But at the same time, we have been in the process of building the confidence in the market that we are something that you can buy and deploy in your actual buildings. So moving from pilots to the actual market, which is where the growth occurs. We have also built out the scaffolding of sales in the air conditioning market.
15:41Christian Hernandez Gallardo:Here in the United States, most air conditioning in the commercial building space is sold by a series of regional companies that are resellers or sellers of the OEM solutions directly to mechanical contractors and building owners and building managers at the time that they have projects. And so we have placed ourselves in partnership with now over 60 field offices that are in the process of selling Blue Frontier units into projects that are already in existence. And we now cover around 85 % of the United States in terms of representation with geographic concentration right now in the southeast of the United States and now growing into the northeast.
16:26Christian Hernandez Gallardo:And as the company grows, we are in a process of training more sales engineers to become advocates and sellers of Blue Frontier systems into the market. To date, we've trained over a thousand sales engineers to sell and deploy Blue Frontier systems across the United States. And that process has been one in which we have demonstrated the performance of our unit in what we may call pilots. These pilots have demonstrated over now 90 ,000 hours of operation in the field. They have showcased all these things that, when we say them, energy storage, hyper-efficiency, better cooling, sound like science fiction to a building owner or to a mechanic-owned tractor.
17:15Christian Hernandez Gallardo:All of those things have been proven to the market with customers on the other side that are excited and happy with the services that we have provided. And therefore, we have now entered the market no longer as into the early adopter market, but now into what I would call the early majority market, which just wants air conditioning. So we released the product, this sort of big unveiling of our product to the general industry this year in February. And we actually were designated and won product of the year award by the industry through the AHRI industry group, which is the global industry group that controls air conditioning.
17:56Christian Hernandez Gallardo:And so since then, the market has exploded around us. The demand for our products has overwhelmed our sales team. which is trying to make sure that we are able to deliver product that will mesmerize and make, surpass any expectations that our customers have. And we're also in the process of landing projects on their basis of design for projects that would go into next year. So it's a really exciting time at Blue Frontier. The other side to that, by the way, is, okay, so demand has exploded. it. Now we need supply. So we are frantically building.
18:36Daniel Betts:Before we go supply, because we should touch on supply. And we all know that Elon Musk, of course, famously has said that the hardest thing is to build manufacturing capacity and very strong manufacturing capability. But before we go there, I'd love to ask you both just to try and tease out some of the learnings that you've had around building a go-to-market motion that rests on partnerships and dealerships and distributors? Because the venture playbook and what most founders out there will be able to go and search out is how do you build a SaaS company and how do you do go-to-market as a SaaS company?
19:14Daniel Betts:But this is obviously very, very different. It's one that many gravel with. So to founders that are building this type of sales motion, what would you say to them? They really need to think about getting right and which may be a bit counterintuitive in that. I might jump in here and say, the buyer is very risk adverse, right? Because the buyer also has a recommender, which is the person that sells you your air conditioning system. Nobody gets fired for buying IBM. So they're going to sell you what they know. They're going to sell you your carrier unit or your train unit. It works. They make the commission.
19:51Daniel Betts:They can move on pretty happily. So getting that influencer over the hurdle of recommending something new is what they've been working on for the last few years. And that's why it was past the tipping point now where actually these third parties who, by the way, yes, they might make commission from us, but they make commission from carrier or train just much more easily are now beginning to flip and begin to recommend this. And so it's building that trust to then get the end buyer, what happens to be the building owner, to accept it. Or the designer of the system would then sell to the building owner.
20:28Daniel Betts:So like this multi - What did you do to get that recommender trust you enough to pick you over the existing solution?
Read the full transcript
20:37Christian Hernandez Gallardo:Demonstrating performance. It's trusting the technology, so training and advocacy. But then the proof is in the pudding. Like you have to demonstrate the technology in other people's buildings. And so we've done a lot of that. In the life of the company, we deployed over 25 units in lab conditions at the beginning. And then into the field. In the field, we've done 17 units overall. 11 are running right now. And so accumulation of hours, having had the experience of both successes and failures, actually. So when things went wrong, they were repairable. When things went right, the customer loved it.
21:17Christian Hernandez Gallardo:Although all that experience allows people to no longer be scared by the uncertainty of the technology and of the potential new product. Once you're past that point, people feel comfortable selling your units. And the reason they're selling it is because they have a higher probability of winning a bid against a highly competitive market if you have a product that overall is better and also is able to do things that are highly differentiated in a highly commoditized market, which enables you to have guaranteed sales. So no one can come in or it's very difficult for someone else to come in and steal the sale from under you in the middle of the process.
21:57Christian Hernandez Gallardo:And that's what Blue Frontier is enabling the partners to be able to do. But that requires, that has required trust building and through deployment. So we had a program called deploy, deploy, deploy for the last two years. And then demonstrating that those deployments have been successful.
22:14Daniel Betts:But yeah, I mean, so the other challenge with a lot of these hard tech companies is that you can actually exist in depth by a thousand pilots. Because nobody wants to make the transition to buy it. And I think that we've passed. We did subsidize effectively a bunch of pilots to go out into the real world and actually get validated. But now it's actually like true commercial deployments going into buildings where thousands of people go in and out every single day. A military base, a hospital, a museum, the IMAX we talked about. And the person that goes into that building has no idea that it's being powered by Blue Frontier.
22:54Daniel Betts:but they simply come out and go to the general manager of the bowling alley in the northeast and say oh my god what what did you do this feels amazing so it's actually like the the the vote of confidence of the end user the person getting cool has validated it to the buyer yeah which may yeah i imagine it's the best testament anyone can get okay now let's just touch on manufacturing but i think we'll also hit it in a second but i'd love to hear hear your take on building up manufacturing capability because that's not a simple one.
23:27Christian Hernandez Gallardo:Yeah, so absolutely right. Manufacturing is difficult because we have to transition into building the same thing over and over again in a reliable, high quality manner. In manufacturing, there are no small mistakes because they have volume behind them. And so the quality of the manufacturing is one of the things that we have concentrated on. So for the past two years, we have been building pilot manufacturing very closely with the product development team and having direct insight into what's happening on the field in order to ensure that product development improvements that are associated with increasing the reliability or the serviceability of the units go right into manufacturing from a product development standpoint.
24:16Christian Hernandez Gallardo:So we needed to make sure that the speed of improvement into manufacturing was really fast. And that also related to the other way, as we build out manufacturing, we have to bring down the cost of the unit from being like a pilot type unit to something that can be produced inexpensively. And in order to do that, we have to ensure that the things that we're placing that reduce the cost in the manufacturing line do not have a negative impact on the performance of the unit in the field. And so the cycle of information trading and implementation has been very fast. We're about to launch into breaking that speed a little bit.
24:58Christian Hernandez Gallardo:Once you start scaling, that speed of innovation from product development to manufacturing slows down because you bake the product. And once you bake that product, that's the product's going to go. And so we have done that. And we have signed agreements with outsourced manufacturers. that are able to build, and we have validated that they can build the units as per our specification, and they're now in the process of taking on a larger and larger role in manufacturing. So we're building up a factory in Illinois with a company called CM Fabrication, which is engaged and about to take over the manufacturing role for Blue Frontier increasingly into 2027.
25:41Christian Hernandez Gallardo:And we're also working with other very large outsource manufacturers, which would enable us to reduce the overall cost of the supply chain, but also give us global manufacturing reach in order to both reduce the cost, but also being able to provide product across the world in the volumes that we want. And so the idea is to have that in play by 2028. And at that point, we can grow at the speed that the market wants us to grow. But a key point by those that are other founders of hard technology, a key innovation of Blue Frontier has been that we have made technical decisions that enable us to utilize manufacturing processes that already exist.
26:26Christian Hernandez Gallardo:And that reduces the risk associated with that development of a completely new manufacturing process for us to build our units. And so that is a key component of that innovation space that we have. And some of that is our liquid desiccant is non-corrosive. That enables us to use metal heat exchanger plates, which will not corrode when faced with liquid desiccant. It also allows us to do metal bending and stamping, right? Things that are very simple and understood by the manufacturing industry, we're now able to plug in. So plugging it into what already exists is very helpful to Blue Frontier to go fast.
27:10Daniel Betts:Christian, I'd love to bring you in to bring some of the VC pattern matching thinking on top of this, because you've, of course, seen so many hardware companies go on this journey. Could you just talk a bit about whether this is typical and what you've maybe seen different for Blue Frontier versus some of the other portfolio companies in terms of how they go about the scaling of the manufacturing capability? Yeah, that's part of what I'm super excited about, that Blue Frontier will never have a gigafactory of its own. It doesn't need to go build a giant factory to go make thousands and thousands of units.
27:50Daniel Betts:it needed to make its own in the early days literally like when i first went to do the due diligence in 2021 there was a guy with a hammer making holes in a metal plate and then it was actually not a hammer but like a press but still making my hand and now it's actually a machine making those um so so the evolution of like by hand to by by machines to then that scale but the beauty here is that that process once it gets frozen and i remember sitting on a board and using a phrase that I learned when I worked in the US, ship what's in the truck, freeze it, have a product and just ship what's in the truck.
28:28Daniel Betts:Stop iterating on it. Daniel's an engineer and his co-founders are all engineers. They love to tinker. We need to actually get it. So it's replicable a hundred times, a thousand times, and then go to somebody else that knows how to make these because they're actually making it is not rocket science and just pay them to go do it at scale. So the capital efficiency of scale is very different to a bunch of other hard tech companies I've seen in the past because you're partnering with somebody else that already has that low cost of capital and ability to scale it. So it's not an own factory. It's a CapEx live model to scale up manufacturing.
29:08Daniel Betts:Is this, Christine, a rare foresight by the team or is it something that you'd say this should be best practice for any founder that is building in the hard tech space? You've got to think about the installed base of potential manufacturing partners and so on. And then it's OK. You might have a small thing that you have to build in-house and get sent across the globe to wherever you do your main production. but in general, you have to tap into the existing markets infrastructure because otherwise you're doomed by having to build Geekafactories. Yeah, and right now trying to raise like a high CapEx company where you need to go build your own factory because nobody else can do it, good luck.
29:53Daniel Betts:So the ability to actually scale it out with somebody else manufacturing. My analogy is Apple, right? Apple never made their own devices. They always outsource it to somebody else, Flextronics or others in Asia. And that allowed it to scale. Not all products allow themselves to be outsourced from manufacturing, but find the ones that can scale from manufacturing. So by the way, and these guys are actually experts at manufacturing at scale. So they will have better knowledge than you on how to match supply chain, how to match working inventory, how to actually figure out where to get the best raise for the piece that you need.
30:30Daniel Betts:and that will use a lot less of venture capital money, equity, dilutive equity to scale. I've often spoken, Christian, with your other partner, Christian, and Ruckus from Contrarian about the need for a playbook for building in climate and hardware. Is this one of those things where you'd say, well, here is one of the important playbooks to be teased out for everyone in the ecosystem? them. Am I right that it's not whatever? I think the important part is at some point, stop tinkering so that the product is solid enough for you to scale. By the way, you'll always be tinkering on the backend, right?
31:11Daniel Betts:You'll always be working on the new version, but the product has to be solid enough for you to lock it down and say, this is a product that the market needs, that we trust, that we can put in the field at scale, that we know we don't need to go service every month because it's breaking and then go find the right partner to scale it up. And like Daniel alluded to, once you start scaling, the factory, the contract manufacturer has a factory in the US, but they also have a factory in Mexico. Those that happen to have a factory in Europe, maybe they have a factory in India. Maybe that is the way you go international by actually finding somebody that can cookie cutter it into different geographies.
31:48Daniel Betts:so now to round us off here in 2022 july 2022 you put in 20 million dollars together with breakthrough energy abola earth and of course modern niagara as a manufacturing partner we're now four years in tell me christian i'm looking to you i think on this one first and foremost why is this a venture bet because one might think isn't a venture bet the next facebook So no pun intended on your background, Christian. Why is this adventure case going forward? Well, the irony is that the guy who said software is going to eat the world just launched a multi-billion dollar physical fund, right? So it turns out you need to build physical assets to change the physical world.
32:33Daniel Betts:If we achieve what we want to achieve, this company is a multi-billion dollar company at a very healthy EBITDA margin. And that, if you look at the comparables in the market today, like literally the public market comparables of people selling what you would think is a commodity air conditioning are pretty crazy. Like Trane, I think, is trading at close to 30x. Carrier is close to that as well. There's a company that most people have never heard about, Colvertive, that actually has risen faster than NVIDIA over the last three years. And all they sell is the infrastructure for data centers, the physical assets for data centers.
33:09Daniel Betts:So the picks and shovels turns out are pretty important. And at that scale, yeah, this is absolutely a venture type return business. Let me ask you, Daniel, what is the next 12 months for you guys? What does it look like?
33:25Christian Hernandez Gallardo:So we are building out the capacity to supply to the market. And we're in a whirlwind of also closing deal with major customers. And the combination of those two things are taking up the entire mindshare of the management team and the company right now as we scramble to make sure that we are delivering the products that will make us proud out there. We're also in a process of capital raising and creating capital stacks to enhance the offerings of the company to the market, both from financial structures like cooling as a service, which unlocks new ways to sell the unit for capital constraint. I mean, you know, the real estate market is typically capital constrained, but equity rich or asset rich.
34:17Christian Hernandez Gallardo:And so the capacity to have off balance sheets implementation of air conditioning is highly, highly attractive. And we're working on making sure that we create capital stacks that enable us to become a major participant in that, while at the same time developing our own energy storage play associated with the deployed units that we provide. And that has us, you know, sort of singularly concentrated and focused, which actually is been one of the big learnings from working with Christian. and ship what's in the truck, and focus has, you know, since he entered the board, has been one of his main points of making sure that a company that has a technology that can do so much, like we could do residential, commercial, different types of commercial, water harvesting, like the sky's the limit of things that you could do with this technology from a fundamental standpoint, that you can end up doing projects forever without coalescing into a real company.
35:23Christian Hernandez Gallardo:And so that point of, hey, this is where we're going. We're going to pick this market. We're going to pick this product line. We're going to focus the company towards achieving the success of that first product is where we are now. And we're at that inflection point in which we have been delivering and we will plan to have an explosive growth in the delivery of product is where we're focused. Just to give you a sense, just the first half of this year, we have already sold almost the entire manufacturing capacity that we're installing and we were expecting to be able to sell into next year. So that means that the speed of development of your frontier of both manufacturing capacity and tech transfer to manufacturing, and then how we manage the market is paramount right now.
36:22Daniel Betts:Dianne, congrats on all the success. Christian, any final remarks before we close? well going back to the name of the podcast right the the european angle and your little european flag in the back part of what i'm going to partner with daniel on is thinking about internationalization fine the u.s needs this u.s alone is actually a big market the u.s alone can make a billion plus business but how do we think about getting this into europe where the summer clearly proved to us that we need cooling, that our buildings don't have efficient cooling. So could we actually leapfrog and not deploy the technology that Mr.
37:00Daniel Betts:Kerry invented in 1902, but instead deploy the new solution that actually is less energy consumption, with storage capacity, blah, blah, blah. And how does that tie into incentives, policy, market education. My metric of success will be that in two years' time or whatever, we have buildings in Europe, in Amsterdam, in Berlin, in London, being powered by Blue Frontier.
37:27Christian Hernandez Gallardo:When we're talking about the highway, in Europe, the United States already has the extra two lanes ready to go. It's the reserve for air conditioning. So the AI infrastructure people are saying like, hey, we need you to build two more. Blue Frontier can probably avoid them to have to build two more. But in Europe, those two lanes don't exist. And so now Europe is thinking, oh my gosh, we're going to have to build four more lanes. So is it possible that we can avoid having to build lanes at all, or reduce the amount of lanes that we have to build, if Blue Frontier becomes a leapfrog technology that enables Europe to have air conditioning, while at the same time meet environmental goals and also development goals.
38:16Daniel Betts:Christian, maybe you don't know this, Daniel. Well, you probably do. But Christian first brought the biggest fund one to Europe with the first race of 2150. And if he can now make sure that we all get AC, I think that he will be walking on water in the European Venture Sea. Gentlemen, thank you so much for coming on the podcast today and congrats on all the success. I'm really excited to follow you guys.
38:43Christian Hernandez Gallardo:Thank you.
38:44Daniel Betts:Thank you so much. And to the audience, I hope you enjoyed this one. If it got hot during your listening, then make sure you go to Daniel Betts' website and buy some Frontier technology. By the way, this is not a consumer company. You'll not be able to do that. But Daniel, Christian, thank you so much for coming on the podcast.
From the publisher
For climate hardware, technical performance is only the start. Commercial viability depends on risk-averse buyers trusting the product, industry recommenders backing it and manufacturers being able to reproduce it reliably at scale.
Blue Frontier’s journey from pilot units to commercial deployments shows how much of that work happens outside the lab.
More than 90,000 hours of field operation and the training of over 1,000 sales engineers have helped build confidence in the company’s cooling technology, while its manufacturing strategy relies on established partners rather than building its own gigafactory.
In this EUVC episode, Blue Frontier Co-Founder and CEO Daniel Betts and Executive Chair Christian Hernandez Gallardo discuss what it takes to move beyond pilots, scale manufacturing and turn cooling into grid infrastructure.
They also explore how energy storage changes the economics of air conditioning and whether Europe could leapfrog conventional cooling technology.
Highlights
- Why HVAC sales partners and contractors shape adoption
- How field deployments turn performance into market trust
- Why hardware companies risk “death by a thousand pilots”
- When engineering teams need to freeze a production version
- How outsourced manufacturing can reduce the capital needed to scale
- Why cooling and energy storage could free up grid capacity
- What Europe would need to leapfrog conventional cooling
Recording note: This episode was recorded before the public announcement that Christian would step back from his role at 2150 to become Executive Chair of Blue Frontier. He remains an investor across the firm’s funds.
Join us for Luxembourg Venture Days on October 14–15 at Luxexpo The Box. Explore the agenda and register here.
Timestamps
- (00:00) Intro
- (02:35) What changes for Blue Frontier now
- (03:15) How Blue Frontier’s cooling technology works
- (05:05) Why cooling is a grid capacity problem
- (09:15) What building owners are actually buying
- (15:10) From science and engineering to sales and service
- (19:25) Winning trust in a risk-averse HVAC market
- (23:20) Moving from prototypes to scalable manufacturing
- (27:35) Why Blue Frontier does not need its own gigafactory
- (31:10) When hardware founders need to stop tinkering
- (32:20) Why air conditioning can be a venture-scale business
- (33:20) Scaling supply, financing and commercial growth
- (36:20) Can Europe leapfrog conventional cooling?




