In short
When and why e-commerce brands should vertically integrate by owning manufacturing (and related operations like warehousing/fulfillment), plus how to evaluate ROI, supply-chain risk, and category fit.
Guests/backgrounds
- Mike (Operators Podcast host; runs manufacturing in Mexico; discusses factory scale and supplier relationships).
- Matt (Operators Podcast host; focuses on operational/AI/ROI framing).
- Curtis (Portland Leather Goods; owns leather manufacturing in Leon, Mexico; emphasizes demand-following and modular expansion).
- Jason (Hexclad; uses AI tools like Fulfill to improve operations and fulfillment efficiency).
- Additional speaker (Simple Modern; imports insulated drinkware largely from China; invested $5–$8M in US manufacturing around 2020–2021; focuses on secondary manufacturing like engraving/printing/embroidery).
Key claims
- Vertical integration is “yes to everything” but hard; manufacturing must make sense in spreadsheets and in category-specific ways.
- Main reasons: risk mitigation (can’t get product = business dies), cash-cycle efficiency/negative working capital, faster “fast-follow” to demand shifts, and negotiating leverage with suppliers.
- China’s advantage: robotics investment, dense supplier ecosystems, and effective subsidized manufacturing systems; US difficulty: multi-input, multi-step processes and partial China dependencies.
- AI/robotics will change fulfillment and manufacturing within ~1–2 years.
Notable examples
- 280,000 sq ft factory; 1,400-person company.
- Simple Modern: COVID supply-chain failure; $5–$8M investment; secondary manufacturing for customization.
- Portland Leather Goods: 5 million sq ft leather inventory; TikTok-driven demand scaling (100k/day to 500k projections); modular factory expansion.
- Hexclad: Fulfill CLI/MCP + Claude dashboards for operations.
Written by AI. May contain mistakes. Listen to the episode to check what was said.
Chapters
Tap a time to open that second in VOThe Reasons Behind Manufacturing Choices
0:45 to 2:14
Exploration of why manufacturing is done in different locations and its implications.
“I was in Miami with all these guys selling supplements and they have teams of one, two, or three people trying to sell their stuff.”
Experiences in Manufacturing Operations
2:14 to 3:36
Mike and Matt share their personal experiences with manufacturing operations in different countries.
“But I think the cool thing is like, I think somewhere between like 80 and 90 % of all of the product we ship now in North America is made here.”
Challenges of Manufacturing in the U.S.
3:36 to 5:38
Discussion on the difficulties and complexities of manufacturing in the United States compared to other countries.
“So our supply chain is weirdly American.”
The Role of Robotics in Manufacturing
5:38 to 9:50
Insights into how robotics could change manufacturing efficiency and operations.
“Well, I do occasionally try and sell drinkware as well.”
Manufacturing Cost Dynamics
13:23 to 14:02
Discussion about the cost differences in manufacturing between the U.S. and China.
“There is something called China math and I saw Matt, your eyes just like go what?”
Challenges and Innovations in US Manufacturing
14:02 to 17:30
Explore the contrasts between US and Chinese manufacturing practices and innovations.
“And part of it is our attitude, I believe, that you set something up and then you manufacture.”
Vertical Integration and Entrepreneurial Insights
17:30 to 22:04
Learn how vertical integration impacts manufacturing efficiency and product supply.
“and you can go through a million iterations.”
Leveraging Consumer Demand through Manufacturing
22:53 to 28:00
Understand how responding to consumer demand can enhance manufacturing success.
“just how dramatically you've been able to use vertical integration to create enterprise value.”
The Importance of Molds in Manufacturing
28:00 to 29:52
Learn how molds impact supply chains and product flexibility.
“And so that was one of the things that we ran into is that if you have a business that requires molds to make a thing, then it has to be a product that's just not changing at all.”
Strategies for Business Value in Manufacturing
29:52 to 31:50
Discover ways to unlock value in your manufacturing business.
“to other governments and other countries.”
Show all 28 chapters
Proving Manufacturing Concepts with Minimal Investment
31:50 to 33:56
Understand the importance of incremental investment in manufacturing.
“The neat thing is in Mexico, it's very modular like Legos.”
The Challenges of Vertical Integration in Manufacturing
35:19 to 37:44
Explore the challenges and considerations of going vertical in manufacturing.
“So difficult because you're standing up two types of demand.”
Balancing Demand and Manufacturing Capacity
37:44 to 42:00
Learn how to manage manufacturing capacity against fluctuating demand.
“So you're like, well, that's good, but you need both.”
Lessons from Manufacturing Experiences
42:00 to 43:32
Learn about the challenges and efficiencies in manufacturing from personal anecdotes.
“I would say it in a much more simplistic way.”
The Siren Call of Manufacturing
43:32 to 43:50
Understanding the trade-offs in prioritizing brand versus manufacturing capabilities.
“And you get stuck with their materials and the losses.”
The Unsexy Reality of Manufacturing
45:28 to 47:48
Explore the harsh truths and potential benefits of vertically integrating manufacturing.
“Connect whatever AI tool you already use, and you can put that right on top of your personal data, privately, securely, and you can start talking to your data like your favorite chat bot.”
The Bootstrap Perspective on Manufacturing
47:48 to 49:50
Insights into funding manufacturing ventures and the importance of control in business.
“services together or to create some kind of unique proprietary value because of the brand you own.”
Leveraging Fulfillment for Efficiency
49:50 to 52:18
Understanding the advantages of owning fulfillment operations for better efficiency.
“Because if you are doing your own storage, you are going to be way better than market rates.”
Strategic Moves in Fulfillment and Manufacturing
52:18 to 56:00
Frameworks for transitioning from 3PL to owned fulfillment and advanced manufacturing.
“And I think it's kind of breaking the seal on your first successful CapEx expenditure is kind of like what we're talking about.”
Transitioning from 3PL to Owned Fulfillment
56:00 to 56:55
Learn about the levels of fulfillment and manufacturing ownership for eCommerce.
“But, that once you have it, there are certain things that you can do.”
The Importance of Marketing in Manufacturing
56:55 to 59:40
Discover the balance between manufacturing efficiency and marketing effectiveness.
“So like Curtis is buying and storing massive amounts of leather.”
Understanding Entrepreneurial Skill Sets
1:00:52 to 1:03:34
Explore how personal skills and market understanding shape entrepreneurial success.
“Why is Bezos going out and doing like, what is he doing?”
Finding Balance in Life and Business
1:03:34 to 1:06:10
Learn about the importance of defining success beyond just economic value.
“or product is just not the right focus of your time.”
The Role of Intellectual Curiosity in Business
1:06:10 to 1:10:00
Understand the significance of questioning assumptions and staying curious in business.
“You know, it's actually funny you say that because I do kind of hate the idea of balanced.”
The Importance of Intellectual Curiosity
1:10:00 to 1:11:39
Learn how questioning assumptions can drive innovation and adaptability.
“And what are all the assumptions that that might change?”
Navigating Change in Business
1:11:40 to 1:13:38
Discover strategies for balancing growth and technological disruption.
“very into tech are realizing like, I need to kind of think about how this, you know, interfaces with my life and how I need to think about my career.”
Key Insights for Business Growth
1:13:39 to 1:14:24
Hear about the significant actions that can 10x your business growth.
“You have to be saying, I want all the new technology, but I'm not going to jump from thing to thing.”
Mastering Omnichannel Strategies
1:14:25 to 1:16:39
Explore the benefits of becoming an expert in both digital and physical sales channels.
“Mine is probably, I really became an expert on Omnichannel.”
Transcript
Automatic transcript. May contain errors.0:00And welcome to the Operators Podcast. I'm here with Mike and Matt on our wonderful Wednesday as we do our podcast. And we're going to talk about something that is very apparent. I was in Miami last week, guys. And I had to rush back to do the podcast because I wanted to show, if you're watching this on video, that I have a manufacturing behind me. and it's a big one, 280 ,000 square foot. And I want to talk because one of the most common things that I'm asked because I do have manufacturing in Mexico is why did you do it in Mexico? Why do you manufacture your own product? Do you make more money because of it?
0:40Is it awesome? Is it a pain in the ass? How does it help you? Are you an idiot for even trying it? I was in Miami with all these guys selling supplements and they have teams of one, two, or three people trying to sell their stuff. And I've got 1 ,400 people in my company. So we want to talk through this so everyone out there that has a business from one to 100 million can decide if they want to get involved in a larger vertically integrated type of a business. Now - Oh, God. I know, I know, Matt.
1:13Matt Bertulli:The answer is yes to everything. It's stupid, it's awesome, it's fast. It's just, yes. Okay, so I did it in Mexico. You did it in Canada. Tell me about why and when and a little bit about this because I know no history of this. Well, I mean, my perspective is I'm clairvoyant. I knew AI was coming eight years ago, and I knew that I wanted to be high asset and low obsolescence. That's it. I'm a freaking genius. No, that's not it. How many people do you have? How big of it is? Do you go into the manufacturing every day? What do you do? No, dude. So our headquarters and our facility are actually separate by about, I think, eight miles.
1:56Matt Bertulli:So there's people going back and forth all the time. We opened like office first. Manufacturing came, I think, a year or two later. It was out of necessity. uh we just our category has got like a skew complexity and a planned obsolescence with phone models every year so like the phone release cycle is brutal um and that once we got into once i got into the business this is like where ignorance is not your best friend i got into the business and started to realize just how bad everybody's balance sheet was in this industry with inventory and how like this is how companies die and that opening a factory became a uh an absolute like you have to do this like this is the only way this business works on paper i've heard mike say this before we're like if you can't make a business make sense in a in a spreadsheet it's probably not going to make sense in real life like it just didn't make sense i was watching like inventory grow and apple would release a new phone model and new capacity and you never knew which phone was going to sell well of all the ones they released same with google same with samsung so the whole thing was just such a mess in the back end that we didn't have a choice now we have a factory in canada here i live in colonna um and then we have a new one in mesa in arizona so two factories uh at this point and that's just you know growth demand gotta gotta to fill it somehow.
3:27Matt Bertulli:But I think the cool thing is like, I think somewhere between like 80 and 90 % of all of the product we ship now in North America is made here. And unlike a lot of companies, our resins are also American. So our supply chain is weirdly American. Like we don't get a lot of things from outside of the US. Wow. I mean, the necessity thing is the thing that jumped out at me because everyone's like, hey, why did you create North America's largest leather bag manufacturing? It's because I was just stupid enough to do it. And when we went to suppliers with all my demands, no one wanted to give me everything I wanted.
4:07I wanted a few of these to test, but with the ability to scale, I wanted the best prices. I wanted them to treat me like the king. And they're like, hey, you're one of many. And we have no belief that you're actually going to grow. I was a guy in a garage calling people up saying, can you make for me? And they're saying, I remember being on my front lawn, walking around, pretending I was bigger than I was to people to try to get them to do my this. So I started doing it out of necessity. And then I grew out of necessity. Mike, what do you do there in Oklahoma other than run Oklahoma?
4:43Matt Bertulli:Everywhere we turn right now, there is some world changing AI announcement. And I think the trick for us operators is figuring out what's actually going to help our business. Is this stuff saving us money? Is it helping us grow revenue? Is it helping us grow profit? Like, where's the freaking ROI? Jason, for Hexclad, tell everybody what is actually working for you guys. Yeah, look, I'm laser-like focused on implementing AI wherever we can. It just makes us more efficient. Fulfill has been huge for us. Like, my team is constantly using Fulfill's new CLI tool and MCP features with Claude. They're now able to query Fulfill data.
5:16Matt Bertulli:They can vide code up dashboards. I mean, we get these awesome dashboards on operations and Fulfill continues to build things that are actually useful for brands. It's hard to see what kind of AI work is valuable and what isn't. Sure, like there's so much out there, so much coming at us, but Fulfill seems to be giving us things we can really use to get more efficient.
5:43Well, I do occasionally try and sell drinkware as well. We really started to look at manufacturing. So we import our industry, as I've described before, is like 95 % of it's made in a very small geographic area in China. And this is not uncommon. and you have these kind of cottage industries where all of the world's supply of like, we've talked about this before, Wuhan happened to have a ton of the world's supply of wedding dresses. And so when Wuhan got shut down, it was like you couldn't get a wedding dress. And this is the same deal with stainless steel insulated drinkware. So there really weren't options and that didn't bother us until COVID because during COVID, you know the supply chain was an absolute disaster shipping rates went through the roof and it was as much about reliably having access to your product as it was even about cost so I think depending on the industry you're in it can be a cost play to vertically integrate but it's also like a risk mitigation that if you can't get your product then your company dies that way and believe it or not that's how some companies have died that they just weren't able to get their product for whatever reason.
7:02So we started looking at it in, I would say, 2020. 2021, we made a major investment, probably on the order of$5 to$8 million. Happy to report. We probably set most of that on fire trying to figure out, I mean, probably about a Miami townhouse worth of tuition paid in the manufacturing pursuit. And I think we learned a lot of the reasons along the way why it's difficult to manufacture in America. And it's kind of like when somebody comes to me with a business idea and says, I've got this idea. Nobody's doing this. And I'm always like, well, good reason. Yeah. That means one of two things. It means that, you know, like you're just the smart guy that's the first one to have this idea.
7:54There's a really good reason why nobody's doing it. And it's like, turns out with drinkware, there's some really good reasons why making stainless steel insulated drinkware in the United States is very hard. So at this point, most of what we do is, I would call it secondary manufacturing. And this is, I know Sean does some of this as well, this is all of the kind of ornamentation layer of our drinkware. We're laser engraving, we're UV printing, where heat transfer, we're doing embroidery, and all of that stuff really plays out well with customization, chasing orders, and different things. And so we've learned a lot there.
8:32A lot of highs, a lot of lows. And I would liken, here's the analogy I get. I would say building manufacturing is like building a two-sided marketplace, that it really can add enterprise value to your company if you're successful it's just really freaking hard to do and you're probably more likely to fail than you are to succeed in it and so for us i think on the simple modern side we haven't figured out how to do it yet but the advances in robotics and technology make it very possible that it's something we look at again and then we got into other things like electrolyte powder and stuff where vertically integrating would be would be more tenable.
9:18And I think what we've learned over in that area is that whether or not you do it, it's very helpful in negotiating with suppliers. If you have a credible threat that you could do the thing, then it really changes the type of prices that they offer you and the type of automation that they're willing to do. And it kind of becomes their job to price their product and their offering in a way where it's just on the edge where it's not worth it for you to vertically integrate. And so that can be really helpful as well.
9:45Matt Bertulli:Mike, in the insulated steel drinkware, out of my own curiosity here, what makes it hard to make in the US? Is it labor? Is it materials? Is it all the inputs? is it steel is a highly political uh material so in fact even just this last week um there were some updates to the 301 section 301 stuff from the white house um you do still have um some significant steel industry in america um i would say that china has been uh guilty of dumping and And so there have been points where they just made a ton and dumped it on the market. And so they really do have access to lower cost steel. That's a piece.
10:35But the overriding thing that you learn is that we probably have, I don't know, 10 major ingredients, we'll say, like kind of pieces or different things we need. We need silicone. We need PP. We need powder coating. We need steel. what we need. And then on top of that, it's probably a 30-step process to make these things. And so a really good example that we ran across, silicon. We use silicon in our stuff. And it was like, well, okay, we could buy it from China. Don't love that because we're doing a bunch of colors and still have this dependency on China. What if we made the silicon here? And we kind of pulled on that thread.
11:16What we learned was even if we bought a silicon injection machine and made the silicon here we couldn't make it even even if you didn't include the cost of machinery we couldn't make it for what china was selling it for and nobody really knows why that is you know obviously there's some kind of subsidization or something going on over there and this is this is kind of part of the reason why china has become such a juggernaut in manufacturing is that they have all these cottage industries and a lot of them are at prices that you just really cannot replicate in the U.S. And so one of the issues you have is it's like, well, I don't know that a lot of the cost saving isn't there.
11:57But then there's this other issue going on, which is if you can get 80 percent of your stuff reliably here, but 20 percent of it still has to come from China and you still have all of the dependencies, then how much are you ahead by making 80 percent of it here? So it's complicated is the short answer. And I think we're at a unique moment in time. I'd love to talk about this as the conversation goes on because I do think we're at a unique moment in time with what's going to happen with robotics where some of this stuff could change. But obviously China on this era of manufacturing by and large, especially in kind of durables.
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13:10Matt Bertulli:They do the heavy lifting, data imports, self-service, retention flows, team training, all of it and they'll be live in two weeks. If you want to save 30 % guaranteed on Helpdesk and now returns, book a demo. There is something called China math and I saw Matt, your eyes just like go what? How can we do everything like this and they can still beat us on price? there is something weird and you can call it subsidization you can call it whatever you want but it's expensive to have labor in china it's expensive to ship things into china it's expensive i'm really lean and some things they can just make astronomically cheaper than we are and i'm like how can you possibly do that and i don't know but i would say this there are such problems in manufacturing in the United States.
14:05And part of it is our attitude, I believe, that you set something up and then you manufacture. And theirs is they make all their money on manufacturing, right? They're going to make it and they got to have a margin. Somehow they got to make some money. So they're always trying to get better, penny by penny, dollar by dollar. In the US, we set up manufacturing. We're like, hey, that's pretty good. We can make that thing for 20 bucks. Let's kick that in for a couple of years. I heard Mike on the Operators Podcast one time say about every year he goes back to China, they have new machines doing new processes, making it more efficient.
14:41Is that right, Mike? Yeah. I'm going to pull up the stat, but if you look at robotics installed worldwide, it's fairly shocking because China, I think that the perception for a long time is that China and some of these developing economies, what they did is they threw people at the problem. And maybe that was true for an era, but what's true today with China is that they're throwing robotics at the problem. And so what is kind of a narrative violation and also should give people, should wake people up, is that China is installing robotics. I will pull the stat, but I believe they installed about as much robotics as the rest of the world combined last year.
15:27And so they clearly have a vision for the future and that it's going to be robotics driven. So early on, there's a great book, we've referenced it on here before, go and buy it if you haven't read it, called Apple in China. And it talks about how Apple as a company helped China to develop into the manufacturing superpower, because they certainly weren't when Apple started making their things there. But the thing that I think you can't, Listen, game recognizes game. And China didn't have a great hand 30 years ago, and they have maximized that hand. And even if our countries are somewhat adversarial, and there's some ways that they do things that I don't agree with, as an operator, I look at it and I'm like, it's pretty amazing.
16:11Like you were basically all you had was cheap labor to throw at things and you have worked your way up the value stack. And so like, yes, like when I go over there, what I see is almost fully automated production at this point. And it's impressive. And I think that my personal view on the technology side is what makes this moment in AI so interesting is not the software. If you're, I mean, if you're in consumer goods and you think the most interesting thing about AI is the software and the ad creation, I disagree. I think the most exciting idea is that when the robotics and the AI come together, like fulfillment is going to totally change.
16:52Manufacturing is going to totally change. Product development is going to totally change. And my sense is we're probably a year or two out from that. And there's going to be fortunes made.
17:03Matt Bertulli:And the beginning of the change is like within the next 24 months. Yeah. You look at like Brett Adcock and some of the videos he's posting, you know, just the robotics is clearly getting really, really good. And then imagine dropping the latest version of Claude, the latest version of Chad GPT inside of it, where it's basically like a genius and it has access to the physical world. and then you're like, okay, now I'm going to turn you loose and figuring out the most efficient way to make this bottle and you can go through a million iterations. And it's like, oh yeah, like that's believable. And I think that that's where we're headed in short order.
17:40Matt Bertulli:I think though, like, and I've listened to Curtis talk about this with Portland Leather, that if you're going to get into manufacturing, you need to get comfortable getting really into it. And that is, you also need to understand all of the inputs. You have to be comfortable going very deep in the supply chain. Um, because there is a fragility to it, which Mike just called out. Like we know every input in our business, uh, and we build direct relationships with all those people. And we're looking for secondary and third backups. Like we're it making things. Isn't just a, like, I'm going to buy some machines and I'm going to do the finished good.
18:16Matt Bertulli:If you're going to do it, I think you kind of have to look at like how China, how does China do this so well? The one thing that I would caution people on is the political and monetary system that China has. They are fully aligned as a nation. And that's where this whole idea of subsidizing, even if it's like, don't take that literally. That word is not a literal word. It's that the entire system is built to support this set of objectives. and it's it's it's dictated it's like no manufacturing is important everything will be set up for you like the banks will be friendlier the labor will be cheap we'll provide everything we'll give you cheaper real estate cheaper power uh we will just like set the whole system up to allow you to succeed in this one thing and in the usa it's a free market the whole system doesn't give a shit.
19:15Matt Bertulli:It is like chasing the most efficient turning of a dollar. Right. And that may not mean that it's good to make things here. You know, I, I, I often think that I'm proud of our manufacturing. Like there's nothing I like doing better than bringing people in. And what you see behind me is a very small portion of it. It is enormous. Right. So I bring them into one little door and then you go and you go to bigger and bigger. It's like Willy Wonka. People love it, right? And I'm so proud of it. But it's a pain in the ass. It really, really is. And I think we can match China with what we do in our manufacturing in terms of price.
19:58But China will not get beat. They will actually go out. And now they're using Bangladesh and Cambodia and other labor because their labor is higher. And here's the materials. And here's our sourcing. And they thought that. Well, now they need to beat us. So they go out and they own the factories in these other countries where they're paying a couple hundred dollars a month for labor rather than what we pay, which is a lot, lot more. Right. So they live and die on manufacturing. They've got to make it work. So they're going to figure out a way years in advance to put the time and the money in order to do that.
20:33And I don't think of China as adversarial, although it is. I understand that. but they're all into manufacturing i'm in leon mexico and if you want to know manufacturing gone wrong they've been doing it for 50 years and what they do here is they work with the united states and somebody from the united states comes in and says will you make our product for us and they say yes we will and all of a sudden they they're building it up they're building it up and then demand goes down in the US and they stop buying. And what happens is that business goes out of business. Like they just get killed. There's a company, I'll just say it out loud, Fry Boots.
21:19Fry Boots is a hundred year old company, right? They have twice went bankrupt here and take millions of dollars from the people down here, just crushed. And then they come back three months later and said, hey, guess what? We sold to somebody else. We're still Fry Boots, but now we want you to make again. We're not going to pay you back the$4 million that we owe you, right? So the manufacturing here doesn't have the support of the government. They don't have all of these windfalls. They're just people trying to make things. They're not as good and they're not efficient. So I had to come in with my entrepreneur mindset and say, how do I stabilize this manufacturing so that I have the right product to sell at the right time?
21:59Because as an entrepreneur and a marketing guy, that's all I care. Give me the right product at the right price at the right time.
22:35Matt Bertulli:what works. And you can do this all with confidence. This is why this is such an incredible ad to Northbeam. Northbeam's incrementality measures what results marketing is actually generating, not just what they're claiming credit for. As a CEO, that's like music to my ears. Sign up now and you can lock in 50 % off unlimited tests for the year. Well, and that's, I would love to hear it, Curtis, like, because I think you're underselling just how dramatically you've been able to use vertical integration to create enterprise value. I think you're an example where the value of your company is just significantly higher because of your vertical integration than it would be otherwise.
23:12And I'd love you to talk about that. I know I'm asking you to kind of brag on your own company, but because of your cost structure, my understanding is you have an unbelievable value proposition that leads to a cult-like following. So can you just share some of how becoming vertically integrated has made your brand such a powerhouse? Oh, I think I can talk about myself. I usually don't. Thank you so much, buddy. I appreciate that.
23:39Matt Bertulli:No, challenge accepted, Mike. Challenge accepted. How dumb I am is I had my own manufacturing before I knew the word vertically integrated, right? Like I had no idea. I started making it in a garage. So then we moved to manufacturing in Portland and it was just like, I need product to sell this weekend. I need it today. I need it right now. When we came to Lyon, we were blown away at what was going on. I knew problems were coming in 2018-19 in somewhere in the supply chain. I knew we were growing so fast, I had to break free, but I didn't know what it was. So I spent a lot of time in Lyon setting up the potential for manufacturing and all of a sudden COVID hit, right?
24:23And we had just started setting up the foundations. So we got 8 ,000 square meters, 10 ,000 square foot, just a little place, 10 ,000 square foot, five machines in the corner. And we just started to build and build and built. And now as somebody, and I know we're talking on Operators Podcasts to people who do a million to 10 million. And they're like, well, I need to make a decision of what I do here. I didn't make a decision. The decisions made me go all in and say, if I want to win this game, how do I do this? And I'm going to make manufacturing the right decision. I didn't start manufacturing and question it every week.
25:01Like, does that make sense? I don't like say, oh, maybe I shouldn't have done this. I say, how can I beat people? And we go in. So we got the materials. I have 5 million square feet of leather in my facilities right here. 5 million square feet. That's a crazy amount. And the reason I have that is I learned that it doesn't matter... If I can make a product fast, I have to make the right product in the right leather and the right color, right? So I can't just paint it like you do on a mug, right? You have to actually have that leather. I became where I was able to take my marketing in the United States, Mike, and they became this pull system.
25:47They're just always saying more, more of this, more of this. And I found myself spending 80, 90 % of my time in Mexico feeding the beast of marketing, right? Like they just want that product. And the numbers cycle on everybody. We have a product right now that we projected we would sell 100 ,000 of that bag for this year, right? And after January, it was we're going to sell about 100 ,000 of that bag. And after February, we're going to sell 100 ,000 of that bag. We did a TikTok. we started doing$100 ,000 a day on TikTok. And guess what? They all sold the same bank. Now we're projected to sell 500 ,000 of that bank.
26:31Matt Bertulli:That's the advantage, Mike. That's the enterprise value. It's that Curtis can follow the consumer demand. And in a traditional supply chain, you are trying to predict it. So like, Mike, in your case, simple modern has long lead time abilities to project volumes because you're working with target and amazon and they're buying and they're like you're probably planning out i mean i'm going to guess like 12 months something like that right whereas in d2c the reason that owned manufacturing can be valuable is what curtis is saying where it's like i you never really know what the consumer is going to want one month or the next the oscars can show up and completely change fashion the the somebody could drop like one of the kardashians can say this color is the new color and if you there's no way you knew that was coming like curtis wouldn't know that all of a sudden his most popular color bag is because you know kim decided that gray is going to be 2026 is cut like that's the issue with a lot of categories that's the same issue that pila has we're trend followers i'm not so big that i make them right and the the preferences are where the demand is and and then funny enough it's how algorithms work like what curtis is describing this is why like it's so smart that you do this curtis it's like meta and tiktok are just going to satisfy what the consumer wants that's just ai if we've all used these chats like they're really good at telling us that we're awesome so like these ai things are just going to say straight up like this is what's popular how do i serve more to it curtis you could just supply it and a traditional supply chain could not they'd be four months waiting well i was just going to make one distinction which i think is important which is that whether or not you use molds in your business is a big deal for two reasons one is that 80 90 of the world the world's molds are made in china and so like if you need tooling you're going to have to go through china and tooling just takes a while it's just like a multi-month process to get a good tool made and functioning properly so curtis can stockpile leather and then be like hey i can have that leather sewn differently next tuesday if i want to and we have to design it but he has more flexibility whereas with me if i want to change a lid it's like well it's three to four months minimum you know and it's like, I've got to get a tool made and then I've got to ship it, you know, from China to here.
29:06And so that was one of the things that we ran into is that if you have a business that requires molds to make a thing, then it has to be a product that's just not changing at all. You can't be, it's really the opposite of what you're saying, Matt, which is you can't be trend based at all. And unfortunately, hydration is more trend based because if there's any amount of changes, then it kind of cooks you when you're using molds. Now, when you're doing, I think, consumables that have ingredients that can be mixed differently, and when you have soft goods, I think that there's more opportunity to do exactly what you're saying and fast following.
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29:43And that's another way you can unlock value. I think what we're getting to is that there's several different ways you can unlock value here. And one of them is that you make your business more valuable by de-risking having all this exposure to other governments and other countries. One way is that you can unlock better economics potentially by being vertically integrated. One of them is that you can fast follow demand more quickly and stay in stock when other people can't. But the main thing I'd want people to hear from me is that I think making good decisions here is highly contingent on understanding your product category.
30:17And that was probably where I misstepped is that I didn't understand that my category was still moving around so much that it was going to be hard to be like, we're just going to make a gazillion of this one thing. And it's like, well, if the market doesn't move at all, that would work great, but it did. And so it was not as effective as I'd hoped.
30:36Matt Bertulli:The, I mean, Curtis, I don't know if you've done this, but like 5 million square feet is 87 football fields. Yeah. Right. It's like, it's almost the size of the Pentagon. Yeah. Do it hide by hide by like how much that, no, it's, if you actually, I, what we use in leather in a year, I figured it out with AI one time. If you take a semi-truck full of leather and take the entire truck and turn it up like this, it would be like 56 Empire States tall of trucks full of leather. Like it's literally crazy amounts of leather, right? So it is a commodity that we use and it's something that gets thrown away.
31:13I want everyone to know that like this leather gets thrown away if you don't make it into something. Now, the one thing I do want to, because I love the thing, the reason I was a big fan of the Operators Podcast before I ever started coming on here and I'd watch it. And I'm looking for those one or two things that really, really helped me. And the one thing I want to tell everybody watching is I did not start manufacturing think I was going to build this. I wanted product for three or six months in the future, and I wanted to solidify it. I was making quarterly and yearly decisions, not five and 10 year decisions, right?
31:49There's no way that I did this. The neat thing is in Mexico, it's very modular like Legos. You actually have a warehouse and when you're done with that one, you knock a hole in the wall and you have a warehouse next door and then the next one and you just build on as you're building. So we started as a small one and then you just start knocking out walls and building and creating something bigger because I don't want anyone to think I have to decide, do I go to China or do I manufacture? Do I build a million square feet and do it here? Curtis, I could not agree more. And I think very practically, if you're going to take on manufacturing, you should absolutely try and view it like starting a business.
32:32How do I break this down into atomic components to the maximum extent possible? And how do I try and prove out positive unit economics with the minimum amount of investment possible. And like, it's, especially in our case, the fact that we had capital worked against us because it's like, we can go and buy$5 million worth of equipment and this kind of grand opening of this huge facility. We should have never done that. It should have been like, how do we invest$100 ,000 and prove out a piece of the concept? And then if that works, we go to$200 ,000 and that we just incrementally build on top of that.
33:14That's what we did. Yeah, it's like, this is just how good operators think.
33:18Matt Bertulli:Yeah, we bought like a used injection molding machine. Yes. You know? Exactly. I think it was like 90 grand. It just should be like, as another example, we were like, well, we don't want to have dependency on China. So we bought an Aoki, which is this like kind of Rolls Royce injection machine, this huge injection machine, but they're three times more expensive than China. and we bought something new. So we bought the Rolls Royce that's three times more expensive than the Chinese version and we bought it new. If we had bought a used Chinese version, we literally could have gotten it for 10 % of the price.
33:53And if I could go back, first I would shake myself. But then I would be like, listen, start small, prove it out. And then as you prove it out, continue to lean in with capital. And so that would be my argument for anybody considering this is like, you should try it, but just make yourself prove out the concept along the way. Because the way you really get into trouble here is where you commit to a big facility and then you realize one year into the lease, uh-oh, we don't need all this space. You buy a million dollar machine and you realize, uh-oh, this isn't the machine we needed and there's not really a great resale market or whatever.
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35:19Matt Bertulli:So I got a couple of points. I think, Mike, you started off by saying going vertical is like standing up a double-sided marketplace, which are, for people who love business, some of the hardest companies to build is when you have to build a marketplace. So difficult because you're standing up two types of demand. for I would caution not even caution I would say that if you're going to go out and go vertical you shouldn't do it purely on the I think I can make it cheaper so I think I can get more margin for myself than I get from a third party manufacturer I really strongly believe that you should be doing it for like other strategic reasons that are going to increase enterprise value so like in my case what I have said before I think on this show is it's the money was going to get spent anyway.
36:09Matt Bertulli:So I was either going to buy inventory or I was going to build a factory. Now by building factories, you pull the money forward. So you need to finance that, right? We went to outside investors to do that. But we, the reason we did this was now we are much more cash. We call it a cash cycle efficient. It's like we're a negative working capital consumer business. When I sell things, I make them. I don't buy them and then hope to sell them. So for us, that was like, that's a good reason to do it. You know, I make them and I traded margin. That's the fun part. We are still about 20%, 30 % more expensive than if I just bought the crap from China.
36:53Matt Bertulli:But I'm negative working capital. That is worth the margin. And it's no different than if somebody was to tell you and this is common advice in consumer be willing to trade margin for better payment terms that's the same advice right i just we set up our own we're basically our own bank like we set up our own payment terms that was excellent clarity there that i'm gonna i always like to tell people how smart our manufacturing is i'm gonna tell you how dumb it is right now right because it takes me the marketing mind of our company to 90 of my time is spent on making the product. I always like to talk about how smart manufacturing is once you get it set up, and it is really hard, but it is also really, really dumb.
37:38What we're finding out right now, I found out yesterday, is that, yes, we're kind of even par in making with China. You said it's a little bit more when you're making, but now China is going into Cambodia, and they're coming back and saying, hey, we can take your material from Brazil, airship it into Cambodia, make it, pay the tariffs, put it on a boat and take it to Dallas cheaper than you can make it right there and put it in a truck for a few hours and send it into Dallas. So you're like, well, that's good, but you need both. That might be good for long term, but I need products next week. As I was mentioning, we had a product that recently took off.
38:19If I had that in a traditional thing. I would go give them the specs. They would make samples. We would approve, put a PO. We would send materials and I would get that product in October. Last week was some Monta Santa, which was Holy Week. Everyone has the week off. We had people volunteer and say, anybody want to work for the week? And they came in and made that specific product. And we produced 12 ,000 of those bags last week that were on a truck within a week to Dallas to make sure that that flow was good. So there's good and bad that go. I wish I didn't have the manufacturing. I'm going to tell you this.
38:55I love it. But if I could just sit back in the United States and have people order the things and it would work as well, I would do it. I just don't think it would work as well.
39:05Matt Bertulli:Have you ever thought of splitting the company, Curtis? So like owning a manufacturing company that is in service to Portland leather goods, but it's also in service to other companies? so that you build up the B2B sort of like this stable base of capacity. Because that's the double-sided marketplace part that's so hard of this. Because you're in charge of your own demand. Yeah. But there's a big problem with it, Matt. And once you've run it, you get the problem. You want – Curtis's manufacturing has to be captive to Portland Letter Goods because it is incredibly detrimental if he says, and actually I'm just going to zoom out.
39:50I'm going to give a bigger concept we haven't hit on yet. Here's where manufacturing works. Consistent, significant volume. If you know that you can get consistent, significant, especially predictable volume, then you can make manufacturing work. What is the problem? That is actually really hard to deliver on. That volume is lumpy and what people want changes. And it is very difficult. Your people are hourly and they want you to say, hey, show up for 40 hours a week. But your demand profile is almost never like you have to bust your butt to try and smooth out your demand profile where it can line up with your people and your production.
40:32And so what you just said is the kind of siren call of like, well, what if we split this company out and we brought on other customers? Then we'd have more volume and we wouldn't have weeks where we have nothing to work on or whatever. We could kind of smooth it out. But the problem with that is that none of this makes any sense if Curtis is manufacturing when he needs them to do something if they can't do it. And when you start to get other clients, you start to get these bottlenecks where there's a week where everybody needs something and you've got to choose. And like you absolutely have to choose Portland leather goods.
41:12And so then if you're another person buying from his manufacturing, it's like, well, I know I'm going to get big boy at any point if Curtis needs something. Right. And so this is probably not the best solution for me from a manufacturing. And this is anyway, it all goes back to and you mentioned balance sheets, Matt. But ironically, one of the places where you can get the worst balance sheets is when you own manufacturing because a factory has to run. If the factory isn't running, I mean, you're paying rent, you're paying you're paying on notes on these machines. You're paying people salaries.
41:46You can't just furlough people. And so you get this temptation to make product even when you don't know where it's going. And that's exactly how you absolutely burden your balance sheet with a bunch of inventory that you don't know where it's going. Mike, you're so smart. You say that in such a great way. I would say it in a much more simplistic way. I've always been blessed to have people in my life who are kind of messed up. And so they do things so dumb. You say, I don't want to do something that dumb. right? Like I'm a long-term recovering alcoholic. So if you're around a lot of alcoholics that mess up their lives, you're like, well, if I just don't do what Jim does, I'll be better off.
42:28I live in Leon, Mexico. They're a manufacturing and you watch these people struggle. They find somebody, oh, you want us to make this product? Great. You spend all the time in courting them, making samples, developing, starting a run. You make a few of these things and they're like, yeah, that didn't work. Let's try something else. You're like, well, all my cost was up front. Like I just want a manufacturing line to run. Somebody told me one time, if you want to see how efficient your manufacturing is, look out at those machines and that needle needs to be moving up and down at all times. That means you have the right materials at the right time beating those lines.
43:03If you're always changing product out for somebody else, you're always slowing the process down. There are some lines that I have probably maybe 20 of my lines never change product. They're making the same product, just in a different color all year long. That's pure efficiency. You can't get that if you sub it out to somebody else. I also know a lot of American companies are really bad at stretching you out and then getting in financial difficulty and not paying you. And you get stuck with their materials and the losses. And then when you have to lay people off, it's Mexico. You have to pay there for months.
43:40You have a lot of money that you have to pay, you have your fixed costs. Matt, we've all thought of it.
43:46Matt Bertulli:Yeah, I'm asking because everybody thinks about it. It's totally, Mike nailed it. It's the siren call of manufacturing. I guess the caveat here would be in consumer manufacturing, right? So if you're, and I think, Mike, what you're calling out is which business is the priority at that point. So if Portland Leather Goods as the brand is always the priority because that's where you feel the most enterprise value is, of course, the capacity of the factory business needs to be subservient to PLG. And if it's the flip, then it's just being okay that like the consumer brand, like I do know there's, I think there's a t-shirt brand or like a basics brand in Canada or in the US where they actually own their own loom.
44:31Matt Bertulli:Like they are the actual manufacturer, but they were the manufacturing business first and the brand came second. And sometimes I go to buy a damn t-shirt and they're freaking sold out. And I'm like, and I know what's happening behind the scenes. It's like, yeah, they just, their manufacturing customers took all the freaking material. Like that's what it is. And the consumer brand is just left sitting there saying, hey, we're sold out for now. Implementing AI with our trusted data is shooting in the dark and building that tradition from scratch, dealing with Tableau, dealing with data pipelines, dealing with all that.
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45:39I have two observations I just want to make. And one is there's a reason why China has all the manufacturing, and that's because it's generally thought of as a crappy industry. Right. And I think one of the points we're kind of making here is that it is a crappy industry to be in unless you have some way to make it less crappy and by and vertically integrating is one of those ways. And there's and there's even some things we haven't mentioned like, hey, if you have kind of proprietary processes and you don't want those leaked out to all your competitors or whatever, like keeping it in-house. But all that to say, manufacturing, not sexy, not fun, not good margins, real competitive, lots of ways to go bankrupt.
46:21You should only do it if you're able to layer on value in some kind of a way that makes it better and makes it more attractive from an economic perspective. Now, one of the few ways that you can kind of consolidate things where it does make it more likely to work and more value accretive is by adding some of the operational things like fulfillment and logistics. And we have definitely seen that. Even though we failed in many of our vertical integration with manufacturing, it pushed us to develop a lot of capabilities around warehousing and around fulfillment that have been great for us. Like a really simple example for us is that we were making things from Walmart in our facility.
47:07And so we started fulfilling all of our stuff from Walmart from our facility instead of somewhere else. And then as we were doing that, Walmart's like, hey, you know, I don't know if you guys want to do this, but we actually have this pallet program where we don't send you a PO where you have to go pick everything, but literally we'll just come pick up pallets from you. And it was wildly more efficient. It was like, you know, Walmart could and it's a huge PO and one person could pick it in three hours or some kind of crazy because they're literally just going and grabbing pallets with a pallet jack and tremendous savings there.
47:38And so if you're going to really think about this, you had better have some kind of a justification around why you want to be in manufacturing. And it has to be around the way to bundle a bunch of services together or to create some kind of unique proprietary value because of the brand you own. Otherwise, I don't think you're going to like the experience very much. Wow. You know, I'm a bootstrap guy. I always brag about it. I talk about it. That's just who I am. I don't want to give up that control. Mike, you had to go out and get investors to build this up. No, I lit my own money on fire, Curtis.
48:14I'm staring at my computer at Matt and I said, Mike. Okay. So I had my alliteration right and the name wrong. I don't even know which is worse, Curtis, burning my money or somebody else's money. They both suck, but I set my own money on fire on this particular case.
48:29Matt Bertulli:No, I set investors' money on fire. Yeah, no, look, this was sort of one of those rare examples where I do think consumer has business with outside capital. Like, I'm sort of in camp 99 % of the time, you should probably bootstrap in consumer. Like, your life will be better. Building factories, like large CapEx, that kind of stuff, that is where investors can be very, very helpful. right so that's kind of why we started down that path and then ultimately we raised more money for loamy because of the r &d piece but that's that's a that's a whole other game right like real r &d costs real dollars um you know pila r &d is like tooling you know what are we what are we cutting steel on and which is a whole other set of challenges like i i when mike is talking about tooling in china man like god do i feel that pain i have i have three sets of 64 tools right now uh at six thousand dollars a piece or eight thousand dollars a piece so like and and they weigh like a thousand pounds each you know so you got to move these damn things around inside these facilities i think mike is just like the the point you're making on manufacturing around like you need to see it through this lens of a bundle of services or value like a value add wrapper and that that's the justification for doing it and again i want to like emphasize in consumer like i have a my i'm my family is in aluminum extrusion it has been for almost 50 years uh great freaking business massive contracts are decades long like the world needs steel lots of it so that's an awesome manufacturing business it's in italy they've been doing it forever great great business to be and now it's a commodity business there's downsides to it but that's all b2b and i think just like b2b sass that's a different animal so i think like put all that aside and just like this is consumer i would love to hear uh mike you talk a bit more on the fulfillment the like warehouse running part because i think like we've been talking about like criticism staring at this like giant leather factory then the the next level up is like should you run your own warehouse you know we know a lot of people that run their own warehouse instead of the videos that get posted on am or on twitter you know it's funny i will never call it x i don't i just don't even think it can be it's like i i'm making myself more of a unk in everybody's eyes like the longer i call it twitter but i don't care but like if you look at all the videos the example videos that people are putting out of these robots they're like folding laundry putting dishes away or sorting packages you know it's like always like one of these like three or four use cases and it's like yeah exactly or you know preparing for judgment day but it's like it doesn't take you being particularly uh i don't know intuitive to understand that one of the places we're going is people are going to do zero percent of pick and pack you know for most of these companies like that is just all going to go robotic and and in some ways my view would be if you want to take on vertical integration vertical integration around your inventory storage and your fulfillment is maybe one of the easiest things to do right off the bat.
52:05Because if you are doing your own storage, you are going to be way better than market rates. And that fulfillment, I mean, if you're doing your own fulfillment, you're going to be better than what the market's offering you. But also, you can start to look at your first CapEx expenditure. And I think it's kind of breaking the seal on your first successful CapEx expenditure is kind of like what we're talking about. And so like, it doesn't take much imagination to say, if you have a building and you're doing, you know, your fulfillment of 1 ,000 or 500 or whatever orders a day, then, okay, if a robot, if an optimist robot costs me$40 ,000, how many fulfillments does it have to do to pay itself off?
52:48And you start doing the math and you're like, these things can pay themselves off in six months. And just to take a step back, in some ways, because we've talked about this idea of LTV to CAC before. I think you want to think about equipment the same way. It's like the quicker you pay it off, the better it is. The end, right? And the longer that payback period is, the more likely you are to someday very much regret that you made that purchase. Just like the longer you go out to pay back your customer acquisition costs, like the more likely it is that you never pay it back. And so if these robots are$40 ,000, then how long, how many activities would it take you?
53:28Or like a really simple thing is if you can save$1.50 in pick-pack fees per order, okay, it only takes you about 27 ,000 orders to pay off a robot. And you can just kind of do the math. And then you're like, wait a second, I can pay a robot off in six months and nine months. And then I've got a fully paid off robot. And who knows what I can do with this thing? And so like my my sense is that that is where we're going to go. It's interesting because Calcanus went and toured the Optimus facility. And one of the crazier things he said is he's like, people are going to forget that Tesla ever made cars.
54:07Now, that is a crazy thing to say as somebody who owns a Tesla. but it is at least semi-plausible that robots become so ubiquitous that they are the next iphone product and this would be one of the use cases that's just like right off the bat doing
54:24Matt Bertulli:so are you pro own your own fulfillment then like i guess if you're looking into the future because there was always at the counter to this uh the whole 3pl versus own fulfillment was always when you grow, what do you do? The problem with 3PLs is that, and the reason why most people use 3PLs is the reason why most people use contract manufacturing. It's the same business in disguise. It's like, you have to have a somewhat steady flow and predictability or it doesn't work. If I think I need 10 ,000 square feet of space and I actually need 20 ,000, then I have a problem. Or if I commit myself to 10 ,000 square feet of space and then I actually only have 3 ,000 square feet worth of product, then I've got a bunch of dead stuff that I'm paying for.
55:10And the same thing, if I've got hourly employees who their job is to come in and pick and pack orders and today I have 100 orders, but tomorrow I might have 1 ,000, well, I'm gonna have a problem. And so it's the same kind of like, if you have consistency, I mean, you mentioned your family and aluminum. There's a reason these contracts are multi-decade. It's because they have to be. so that you can work it out. And so I guess what I'm saying is I think what people are going to find is it's, because we have a lot of, you know, 3PLs in America. I think people are going to find it's much easier for me to kind of bite off that piece of the physical world than manufacturing is a first step.
55:52And I think the robotics is going to make that even easier. And so, again, this is not sexy stuff. Like, you're not generating massive amounts of EV here. But, that once you have it, there are certain things that you can do.
56:07Matt Bertulli:There's definitely defensive maneuvers in having some of this stuff, right? I do, listening to you guys talk, I think that if I was going to guide the listeners in this, your level one move would be to go from 3PL to owned fulfillment, right? And if there's real advantages to it. Level two would be, I'm going to personalize, So I'm going to do like printing, embroidery, engraving, like that kind of thing. Like we call it like light assembly, light manufacturing. And the level four would be, I'm going to Curtis it and we're going to do like cut and sew. We're going to do cutting. We're going to like, we're actually going to manufacture.
56:48Matt Bertulli:We're going to build tools, like do what I do too. And the level five above that would be like even more vertical. So like Curtis is buying and storing massive amounts of leather. um i i guess like maybe at some point he could raise cows but like there's at some point you got to stop with the like how deep you go in this because it gets less sexy and there's less enterprise value the further you go well for the people just starting out uh you know we doubled every year we went literally made our goals in here one two four eight sixteen thirty two sixty And what I used to tell people is it's not intuitive that every year you're making as much that year as you did in the entire history of your company.
57:33So when you're making eight, you did what you did at one, two and four. Right. When you're at 16, you did what you did. So every year you're making the entire compound of what you've done to that point. So when you're looking at a 3PL, what we want to do our own fulfillment. Yeah. And we're like, OK, how big of a building do we get? Well, take six months to get in. We're going to be here this year, but next year we're going to be again. And at this, well, are we going to get a building 16 times bigger than what we actually want? So we're fine in three years? Like the reason we never went 3PL was because I didn't know how much space to get, how many racks to buy, and I didn't want to screw it up.
58:14So I went safe. Now, should we have? I think we should have. And I'll tell you why. We just switched 3PLs. And I get a lot of questions about 3PLs from people. We started one 3PL. They didn't know what they were doing and they didn't care. And they were like the worst 3PL you could have. So we moved to somebody who cared, who still didn't know what they were doing. We recently got an offer to save us$8 million a year by moving to another 3PL. 8 million, guaranteed 8 million. And I'm like, well, I like that. And I went to my old people and I'm like, oh no no we'll just give you better prices we'll save you the eight million i'm like you were making eight million in on me you gave me that bad a service you were fighting over a fifty thousand dollar charge that was your fault and you could have you're making more than eight million on me you jerks of course i have to leave right now right so there's a lot of money in that efficiency in what you're doing man i thought it was brilliant that's what mike does if you can value you add in something by having your own 3PL, I think that's great.
59:19I like to go into marketing is where your money's at, right? Can I sell more at a cheaper price? So we're a marketing company. So manufacturing is here. And I'm like, well, where can my time be best spent? Like, if you learn how to sell, you're just going to be better off. We are in manufacturing heaven down here in Lyon. When I came down, I was told that there were 400 tanneries and 800 shoemaking factories in Lyon. 800. I've had at least 100 of them come to me and say, hey, we can make this stuff. Do you want to set up a brand? And we'll sell the stuff in the United States. And you want to know what I say?
1:00:01Marketing is the hard part. Running a big manufacturing, as hard as it is, it's not as important as knowing how to create a brand and selling it to people.
1:00:11Matt Bertulli:Every SaaS company says they are AI powered, but very few can explain what it actually does for the revenue of my brand. This is why PostScript's approach stood out to us. They don't just build AI for demos or buzzwords, they built it to drive real incremental revenue. PostScript's AI called Shopper, it shows up inside of SMS at moments with real buyer intent when shoppers are likely asking questions, hesitating, maybe even about to drop off. Shopper can answer product questions instantly, answer questions about fit, availability, recommendations, order issues, the kinds of stuff that people usually bounce for.
1:00:43Matt Bertulli:This means more conversions, higher AOV, less lost demand. So you are driving more revenue and doing it more efficiently. Check out Shopper from Postscript. We use it at PILA, which is why I am telling you to check it out. Why is Bezos going out and doing like, what is he doing? A hundred billion or 200 billion, some stupid number that he's looking to put together to buy or build manufacturing capabilities. I know nothing about that. Mike? It just seems like all the talking heads in the world are like, no, no, no, go high asset, low obsolescence. Halo is the new term I keep hearing. Bezos made, I was about to call him Jeff.
1:01:29My friend Jeff made his money. It's my buddy. on a first-name basis, guys. He just doesn't actually know it. I mean, Bezos made all his money by running this playbook. You know, like you could say the infrastructure they built out digitally with Amazon became AWS, and the infrastructure that they built out with the Amazon Fulfillment Network is the backbone of Amazon, and that he, you know, is whatever, a gazillionaire because of it. And so to me, it is very logical that somebody who has a bunch of capital and has made a bunch of money running that playbook would be like, I think I can do that again, but maybe even better with the technology that's coming.
1:02:14So, I mean, we've talked about this before, but part of being a successful entrepreneur is that you're able to kind of look at, well, what are my skill sets? Like, what am I like personal, my personality, my giftings, my talents, my abilities? What are my assets? You know, this can be capital. This can be experience that I've developed over the course of my career. It could be industry contacts, whatever, you know, know-how. and what does that allow me to do that I can do at a level that other people can't? And so if you said, well, who's gonna build the next generation of warehousing and fulfillment in America?
1:02:51It's like, I'm betting on Jeff Bezos. And so like for him now is Mike Beckham, should Mike Beckham be doing that? I don't think so. I mean, I can do that and I may do some of it, but that's not really my primary skillset. And that's really what you were talking about, Curtis. And I think that that is a good way to frame the entire discussion here is that whether or not you take on manufacturing, whether or not you take on fulfillment, comes back to how are you situated? What are your skills? What is your brand? And this kind of overlapping set of factors, and does it make sense in your particular Venn diagram how all these things overlap?
1:03:30And for some people, many people, the answer is no. Like anything that pulls you away from thinking about marketing and customer acquisition or product is just not the right focus of your time. And it's a lower return on your time. There's some people that are able to do it and turn it into a massive advantage. And this is why I keep coming back to the idea that success in entrepreneurship is as much about understanding yourself as it is about anything else. We, to use a quote that I used last week, there are many, many things where I am not the best, but there are a few where I'm situated where I can be one of the best in the world, it would be stupid for me to focus my time in areas other than those few things where I can be truly elite.
1:04:18And that all these, we've used this word before, but I like it. Anything else is just kind of a side quest. That's just a distraction. And for operators, the problem is we like solving problems. We like proving we can do things. We like taking on challenges. and that that can easily work against you. And so maybe this paradigm will be helpful for people. Anytime you're trying to take something on new, hey, is this a main quest or is this a side quest? And if it's a side quest, don't do it. You know, like get back to the main quest.
1:04:51Matt Bertulli:Is that a leverage thing, Mike? You're like, we're always just looking at where do I have maximum leverage? And I should probably be putting my time into those things. Yeah, I mean, one of the ways I think about it is My capital is not unlimited, but it's a lot less limited. But my time is very strictly fixed. And so I have to maximize the return and the leverage on my time. To be the most effective version of myself, I have to. And there's a lot of my time that's explicitly set aside for non-monetary reasons. I'm spending time with my wife. I'm spending time with my kids. I want to have interests outside of here.
1:05:30I want to have friendships. You know, I want to have a balanced life. I want to be in good shape. So like there's this very small pie of my week of time. I don't know what it is. Is it 40 hours? Is it 50 hours? Where it's like, this is to be used to generate economic value. And it literally can't get any bigger. So the game is, how do I most effectively get the highest yield out of that? And the way that you do that starts with having very clear-eyed understanding of exactly how you're situated, gifts, skills. Sometimes I don't understand the words you say, Mike. What is a balanced life? Like, I have no idea what you talk about.
1:06:12You know, it's actually funny you say that because I do kind of hate the idea of balanced. It's more that I have multiple success criteria for my life. And I don't think there's this idea of like, okay, I want to spend, you know, for me to have balance, I've got X number of hours are always going to my family and Y number of hours are always going to my, you know, whatever. But I think it's more that like, if on my tombstone, if it's like, you know, he built 10 figures in value, if that's all you have to say, it's like, that's a pretty depressing tombstone is basically my perspective. And, and then the other perspective I would give is it is a lot of fun to build economic value.
1:06:52But I'll tell you what's really fun is to having people and relationships and community where you can use that money to do things. And what's really sad is that there's some people who are really good at the economic creation piece, but then they have nobody to celebrate with, nobody to spend it with, nobody to give it to. And that's like a travesty. So I want to have that kind of balance. Like I want to make a gazillion dollars. But what makes the gazillion dollars awesome is I have amazing people that I can go on vacations with. I have causes I believe in, I can give it to. And I have a community that I've been in for a long time I can invest it in.
1:07:28And to me, that's like winning in life. And like, I just don't know that you can be the best version of yourself as an operator if you don't have some kind of definition of like, what is winning in life? And if that, and that has to be at least a little bit different than winning in business, I think. Absolutely. Hey, Matt, I thought it was a great question about Jeff Bezos. And I didn't have an opinion when you said it, but it doesn't take me long to come up with an opinion. So I want to say it. I don't actually read as many books as I pretend to, but I do scroll a lot on the internet machine.
1:08:00And I saw him say, hey, I like to invest in things that take 10 or 20 years that I know are not going to change in 10 or 20 years. People are going to want faster service, not slower. They're going to want better products, not worse. They're going to want cheaper products, not with deglobalization that is happening right now. We have had deglobalization happen in the last 18 months like we never thought was going to happen. The U.S. is very, very well situated to have the raw materials, the resources and the market so that you can manufacture in your own area with the right power in order to do this.
1:08:33I think he's playing a very smart long term play of saying if we're going to bring manufacturing back. It's got to be smart. It's got to be high tech. It's got to make the things that are on this. And it's going to take us 10 years to do it. Curtis, on this, like the reason I'm asking
1:08:47Matt Bertulli:the question is we're living through a period of like pretty significant. It feels like pretty significant disruption. So like we're going into a future that definitely seems a little less certain than maybe what we've all experienced over the last couple of decades. Like we're all old enough to have been in business now for a while. And while I love the question of like, what what's going to be the same in 20 years i can't help but also ask like what won't like what what assumptions do i have on you know what is good decision making good judgment and good taste and being an operator that maybe isn't true anymore because like the inputs are changing you know mike you sent this article about the whole like boil the ocean thing like that would have been terrible advice a few years ago right and and like to go as an operator like the best advice ever is just focus on one or two things and do them really well and then you tell your teams that and that's how you scale up an organization and now we're in this place with ai we're like no you can probably boil the ocean because the nominal cost of doing everything is going to freaking zero what so i just have to like i feel like it's i feel stupid asking the questions because history tells me the answers but i still gotta ask them because like are the inputs changing and i don't know mike if you have an opinion on this but like it seems that we should be questioning everything i think it's the fundamental skill of um i think intellectual curiosity is like a core life skill and i one of my favorite exercises i think i do this a lot of days but in my business i certainly try and do it fairly regularly where what have I learned in the last week, the last month, last quarter that I didn't know before?
1:10:36And what are all the assumptions that that might change? What are all the possibilities that might open up? What are the, Mark Twain once said, it's not what you know that gets you in trouble. It's what you know that just ain't so. And so the, I think when you're intellectually curious, what it does is it prevents you from just running on autopilot with a thing. And that's how you get disrupted. You found a thing that was successful and you're doing that thing and you're just doing it, doing it, doing it. The world around you is changing, but you're not reflecting and considering the way that that's changed things.
1:11:12So I'm constantly doing it. I'm constantly trying to say, how has the change around me created new opportunities or changed my perspective on how I should be doing things, whether it's my personal life, business, whatever. And right now, I think the gift of this particular era of history is that it's pretty obvious to everybody that they need to do that. Like the technology is so disruptive and it's moving so quickly that even people that are not very into tech are realizing like, I need to kind of think about how this, you know, interfaces with my life and how I need to think about my career.
1:11:48And so I just think we should always be doing it, But especially now when the disruption is highest is when you should be reconsidering your priors the most. And so that's what I'm doing with my business. And like what I'm coming out to is some things are going to change quite dramatically the way that P &Ls are structured, the way that organizations are structured. Like one of my favorite things I read in the last week was basically in organizations, you're either building or you're selling. That's it going forward. And it's like, that's a cool model. That's very different. Like the middle manager thing may just be an idea that's headed towards extinction.
1:12:25But there's a lot of things that won't change as well, like you said earlier, that like we're still going to need the physical world, right? Like these products have to sit somewhere before they go to customers and they're still going to have to get on trucks or drones or something and get delivered there. And we're still going to need people that design these products and take on the mental overhead of creating companies around delivering these products to customers. And that's one of the reasons why I think being a consumer right now is great. Like parts of us are going to parts of what we do, we're going to get disrupted some, but there's still a huge need for what we do.
1:13:01You know, part of this. ability to, as we have on the Operators Podcast, to actually talk to people who are out there and building their businesses is I always do this. Matt, you asked the question perfectly. It's you've got to be a good enough person to figure out what the hell's going on. And you've got to be looking at what's coming new, but you can't be jumpy. You can't jump. I read this. We got to do this. I read this. We got to do this, right? You've got to have balance and you've got to be so curious and aggressive at the change at the same time. You have to be balanced, not in life, but in business and what's your growth.
1:13:39You have to be saying, I want all the new technology, but I'm not going to jump from thing to thing. I've got something that's working and I've got to build this over. And they don't seem like they work together, but they do. You look back after five years and you're like, wow, I'm glad we didn't do the same thing. I'm glad we grew, but I'm glad we didn't chase every trend also. So I know that's the hard answer for everyone. And it's like, hey, you got to be balanced when you look at these decisions. Make them. Don't go too deep. And if you get into something bad, get out of it and get back on track.
1:14:08So you know what? The best thing about this Operators Podcast to me is I used to have to watch it. And now I just get to sit here for an hour and a half and listen to you guys give me this wisdom and talk to me about this stuff. So I've got one last question for you to end this all up. What is the one thing you've done in the last 10 years that 10xed your business? like a simplistic one we all like to have people ask us like what's the secret no no no what is the one thing you can look back and say wow this 10x my business and i'll tell you what mine is right now this manufacturing that's a pain in the ass 10x to my business it did and it was really really really hard but i kind of just kept doing it year after year and got better and all of a sudden we got to where we are and now it's worth it now you guys are being very thoughtful you have
1:14:56Matt Bertulli:something there i was uh spent more money on meta like honestly like we just like we're a marketing company and we got really good at it and we just continue to obsess about it and that's the lever everything else is kind of in service of the lever that's it like it's it's that's the whole thing i love it some people overcomplicate it Yeah, that's a great one. Mine is probably, I really became an expert on Omnichannel. And at a time when the world's moving that way, and there's just not many people that are experts at it. You've got all the legacy players that have been in physical and are trying to figure out how to do digital.
1:15:37And you've got the new digital companies that are trying to figure out how to do physical with it. And I just found myself positioned where I was one of a small number that had kind of built both simultaneously. and it wasn't a bolt-on. Physical wasn't a bolt-on to digital or vice versa. And that's just really expanded what's been possible both in Simple Modern and the companies that we've added since then and even in some of the advising and different things I've done. I mean, even on this podcast, there are times when the conversation is really meta-heavy where I just kind of smile and nod because we just don't spend, you know, comparatively, we just don't spend enough on meta for me to have strong takes.
1:16:18But then there's other times where we start talking about things like Omnichannel where, you know, I know my voice is the loudest because I have the most experience. And so like that decision. And I think that there was this point during COVID where it's like, everything's going digital. And it's like, no, it's not. No, it's not. Like the future is hybrid. And so having that skill set has helped me dramatically. Love it. Wow. Wow, you guys, you absolutely killed it. Thank you so much. And everybody who made it to the end, thanks for watching the Operators Podcast. If you're not somebody who hit the subscribe button, we don't say that enough, hit the darn subscribe button.
1:16:57Bye.
From the publisher
Could one bad supplier decision bring your entire ecommerce brand down?
Curtis Matsko (CEO, Portland Leather Goods) joins hosts Matt Bertulli (CEO, Pela Case & Lomi) and Mike Beckham (CEO, Simple Modern) to pull back the curtain on one of the most misunderstood decisions in consumer goods: vertical integration. Curtis built North America’s largest leather bag manufacturer in Mexico not by grand design, but out of pure necessity.
The conversation covers why owning your factory can 10x your business or burn millions of dollars, and how China’s manufacturing dominance is being driven by robotics, not just cheap labor. They unpack how the coming wave of AI-powered robotics could reshape fulfillment and production faster than most operators expect, and close with the one move each host credits with 10xing their own business.
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