In short
The episode explains what “natural flavors” really are, why companies use them instead of real food, and how that affects nutrition, taste consistency, cost, and supply chains. It also shares behind-the-scenes product formulation challenges at Just Ingredients.
Guests/backgrounds
Cara Lynn (host). Lindsay (Director of Product Development at Just Ingredients; co-host). Rustin (food scientist; education in professional/organic/physical chemistry; worked in food science for co-manufacturers, including powders, supplements, liquids, tinctures).
Key claims
“Natural” is a legal category for flavoring compounds from natural sources that mimic natural flavors; it can mask thousands of chemicals under one label. Natural flavors can include carriers/preservatives/solvents and may use “bitter blockers” to hide bitterness. Real-food products preserve phytochemicals (fiber, polyphenols, anthocyanins) that natural flavors lack.
Notable examples
bone broth protein reformulated to taste like hot chocolate; strawberry products affected by harvest variation; guava-mango clear protein cans clogging filters; raspberry lemonade batches split due to changing berry sweetness; microgreens drink scaling required building supplier capacity.
Written by AI. May contain mistakes. Listen to the episode to check what was said.
Chapters
Tap a time to open that second in VOIntroducing the Co-Hosts
0:45 to 2:12
Cara introduces co-host Lindsay and food scientist Rustin.
“Thanks, Karlyn, and thanks, Lindsay, for having me.”
The Challenges of Real Food Product Development
2:12 to 3:58
Discussion on the complexities of formulating products with real food.
“But Carlin and Justin Green, they were giving us the chance to pitch them a couple options.”
The Journey of Taste Testing Bone Broth
3:58 to 6:05
Sharing experiences from taste testing and developing a bone broth product.
“to get the product where it would taste so good.”
Understanding Natural Flavors
6:05 to 7:25
Explaining what natural flavors are and why they're misleading.
“So let's explain to the listeners what natural flavors even are.”
The Deceptive Nature of Natural Flavors
7:25 to 10:50
Discussing the hidden chemicals in natural flavors and their implications.
“source and mimics a natural flavor compound that's found either in plants, poultry, meat, fermentation, just through a natural process.”
The Evolution of Food Processing
10:50 to 12:42
Exploring the history and impact of food industrialization on consumer choices.
“Companies nowadays, I feel like, especially kind of in the health and wellness space, they're moving away from artificial flavors.”
The Role of Flavor Modulators
12:42 to 14:00
Discussion on flavor modulators and their impact on food perception.
“to the point where they were like, hey, how do we make people buy this food more?”
Episode Discussion
14:00 to 28:00
“if you were to have 200 or 300 milligrams in 16 ounces of water, it would be very, very bitter.”
Challenges of Using Real Food Ingredients
28:00 to 29:26
Learn about the difficulties faced when formulating products with real food ingredients.
“And I honestly, I understand why companies don't do it.”
Reformulation and Supply Chain Issues
29:26 to 30:56
Discover how reformulating products can lead to unexpected supply chain challenges.
“you're still pretty new to the industry, but also for these established co-manufacturers, they had no idea that they were going to encounter these problems.”
Show all 12 chapters
Innovating with Microgreens
30:56 to 32:18
Explore the ambitious challenges of creating a microgreens-based product.
“So we had to bring in a new strawberry, but the new strawberry did not taste like what we had formulated.”
The Importance of Real Food in Nutrition
32:18 to 33:21
Understand why real food ingredients are vital for health and nutrition.
“We checked in world that can make enough microgreens for the drinks that we need.”
Transcript
Automatic transcript. May contain errors.0:00Ruston:Welcome to the Just Ingredients podcast. I'm Cara Lynn, and here we dive deep into the journey of healing and wellness. If you're ready to learn, feel empowered, and take charge of your health, you're in the right place. Today I'm super excited because on the podcast now, every once in a while, we are going to have co-hosts. And so today I have Lindsay with me, who is the Director of Product Development at Just Ingredients, and she is incredible. and we are both going to ask our incredible food scientist, Rustin, all the things that you want to know about formulating products. And so thank you, Rustin, for being here.
0:40Ruston:But tell my audience why you're such an amazing food scientist.
0:44Lindsay:Okay, that was quite the introduction. Thanks, Karlyn, and thanks, Lindsay, for having me. Yeah, what makes me an expert is just that I have, all my education has been in professional chemistry, organic chemistry, physical chemistry, But then all of my experience in the workplace has been in food science. I've always worked for co-manufacturers. And with that, you get to know the dirty little secrets. So anything with powders, supplements, liquids, tinctures, all that stuff, those are all the things that I've done in the past. And, you know, helping to bring that here to just ingredients as well.
1:16Ruston:Well, you've taught us so much and you know so much. I think we're going to turn this into like a once a month episode where Rustin comes on and tells us all the dirty secrets behind making products out there.
1:27Lindsay:We'll see how well the audience likes it. But yeah, I'm always willing to come on and share what I know.
1:32Ruston:All right. Well, Lindsay and I have made products for a couple of years now with Justin Greens. And I'm not going to lie. It is a pain in the rear. And it's because we use real food.
1:41Lindsay:So you guys are doing it the hard way. We are doing it the hard way. Making food in general is always going to be a tricky thing. You always have to do stability. You always have to wonder about, you know, supply regularity during COVID. The supply chain went crazy. But yeah, when you're using real food, that kind of is just like an FU to the whole food industry.
2:00Ruston:Okay, let's take it back and start with natural flavors. And then we're going to talk about some of our worst products that we've had to make. And there's a lot of them, huh?
2:08Lindsay:For sure. Yeah, even more recently.
2:10Ruston:Actually, we should tell them how you and I first met.
2:12Lindsay:But Carlin and Justin Green, they were giving us the chance to pitch them a couple options. And we knew they wanted a bone broth protein. And to all the listeners out there, go try it. It's amazing. And that's not just from somebody who formulated it. But when Carlin first came, we were really excited. We were scrambling. The whole R &D team, the sales team, we were trying to get everybody together. Oh, Carlin's actually going to come try this this time. So when she gets there, you know, I'm feeling pretty good because I just made a bone broth taste like chocolate. And I give it to Carlin. And I say, all right, what do you think?
2:43Lindsay:She takes a sip. She pauses for a little bit, you know, breathless anticipation. She's like, this tastes like bone broth. And I was like, yeah, yeah, this is the bone broth that we made for you. She's like, no, no, I want it to taste like hot chocolate.
2:57Ruston:And I was like, oh, we got to redo that.
3:00Lindsay:All right. Well, let's come back in a couple of weeks. We'll bring in a couple more bone broth suppliers. And yeah, so that was that was my first interaction with you.
3:08Ruston:Well, because most bone broth out there tastes like the farm. And I did not want it to taste like the farm.
3:14Lindsay:Absolutely. You could have just been like, wow, this is actually pretty good. This is better than most bone broths. You could have set that bar. This is better than most bone broths. But what you did is you forced us to go back. We ordered like 11 different samples from different bone broths from Sweden, from other parts of Europe, from New Zealand, from domestic sources. And, you know, we just had to trial and error. we had to find a bone broth that had the least offensive, least like umami, savory feel to it. And then once we found it, you're still like, oh, we have work to do. And then with cacao, with different flavoring agents, you know, no natural flavors, but different natural products, we were able to get there.
3:53Lindsay:So yeah, you being a tough customer helped us push a little bit further to get the product where it would taste so good. And obviously it's a big fan favorite.
4:02Ruston:But I think we should share when we first started taste testing bone broth proteins, It started with us gagging over the sink to this to then literally tasting like the farm to becoming an amazing product that I feel like is one of our most highly reviewed, recommended. Right. That is true. She would bring them to me. Lindsay would bring them to me and I'd smell them. And I'm like, oh, I can't even I can't even take a sip of that. OK, but let's reveal the truth. Are Lindsay and I your hardest clients you've ever had?
4:32Lindsay:I think with just ingredients, the ethos of make food with real food, we only use natural preservatives like things like citric acid or things that have natural preservative qualities. We don't use sorbates or benzoates or parabens. You guys are definitely the most rigorous in terms of, you know, J.I. standard is the most rigorous. And because of that, it can be tricky sometimes to get where I need it to be. Sometimes I hear, hey, let's make it taste rocket pop flavored. and I don't have a rocket pop fruit juice concentrate or fruit powder that I can use. But yeah, I feel like you guys also understand what is capable when you're using real food.
5:10Lindsay:It should taste like real food. And if you've had real food that's tasted better, then yeah, you say we can do better. But I have had some clients that in the past wanted me to make a rosemary oil. They said, oh, we found all these benefits with rosemary oil. And then they wanted me to not have it taste like rosemary oil. And if you've ever had rosemary oil, it's very pungent. And even if you're using natural, artificial bitter blockers, flavor modulators, you're never going to remove that flavor. So, yeah, you guys have a high standard.
5:39Ruston:What I'm hearing is we're not that bad, though. Right? We could be worse. We are pretty strict, though. We're very strict. And I am really picky with the taste. And a lot of times you have to taste it like 100 times before you even bring it to me. Yes. Okay, so we should probably tell the listeners that you now work for Just Ingredients, which that was sort of a crazy story in itself. But we're really grateful you're at Just Ingredients now helping us make so many new products. But you've learned that I will not use natural flavors, that it has to be real food. So let's explain to the listeners what natural flavors even are.
6:13Lindsay:Honestly, thanks for the employment and the opportunity to work here with you. But yeah, I've known the whole time when I worked for you as you being the client and then now as your employee that you're very rigorous. You want to do organic wherever possible. No natural flavors, obviously no artificial sweeteners or artificial flavors either. But going back to your question was about natural flavors, right?
6:36Ruston:Yeah. What are natural flavors? Because everybody thinks that they're natural. So they must be a good thing.
6:41Lindsay:So natural is kind of a funny word. If you think about it, gasoline is natural, right? It's a bunch of dinosaurs and old forests that were buried for millions of years. A bunch of heat and temperature changed them into petrochemicals, which we then refine. And it's like, yeah, they're all hydrocarbons, which came from enzymatic processes, natural processes deep in the earth with bacteria. this is going way off topic but I'm just trying to point out that natural is something that you know you think oh okay this came straight from a tree but there are always a lot of distillations extractions different enzymatic processes that happen so the legal definition of what natural flavors are is it has to be a flavoring compound that comes from a natural source and mimics a natural flavor compound that's found either in plants, poultry, meat, fermentation, just through a natural process.
7:39Ruston:Okay, so under the term natural flavors, though, companies can hide up to how many chemicals?
7:45Lindsay:Yeah, so there's thousands of chemicals that have been identified as natural flavors.
7:51Ruston:So that's what I think is wrong, is that they can have like, let's say 1 ,000 chemicals and they just get to label it natural flavors. And then as the consumer, you have no idea if you're consuming some corn byproducts, some soy byproducts, you have no idea.
8:05Lindsay:Yeah. And natural flavors, they're great at what they do, right? You can use a very small amount of them. They're shelf stable. They're very able to create the flavors. Unlike strawberries where you get one crop one year that tastes a little bit different than another crop. you know a sommelier who's tasting wine can taste like which side of the hill and in tuscany different grapefruit grown but yeah natural flavors because they can have so many things beyond just the flavor compounds they've got carriers they have preservatives in them they have solvents a lot of things to you know make it a clean process well clean in quotation marks but it's just easier to put natural flavors and it's legally actually required it's not just legally allowed.
8:47Lindsay:It's required if you're going to use those because that way it doesn't confuse the consumer with a list of, you know, two thousand chemicals that we should know what we're putting
8:56Ruston:into our body.
8:57Lindsay:Yeah.
8:58Ruston:I wish there was some law that made it transparent that people had to put it. I've heard someone say that natural flavors really aren't different than artificial flavors, kind of in the grand scheme of things. Do you agree with that statement?
9:08Lindsay:So artificial flavors, chemically, they're identical. You might not remember this because I don't know if you're big candy eater, but do you guys remember Runtz candy? Oh, yes. You remember the banana flavor?
9:19Ruston:Oh, yes. The best one.
9:20Lindsay:So one of my organic chemistry classes at school, I made that chemical, that aromatic flavor, and it smelled just like Runtz. And interestingly enough, that banana flavor, does it taste like banana to you?
9:35Ruston:It's a fake banana flavor. Yeah.
9:37Lindsay:Right. But it's actually based on a natural compound that's found in an extinct banana. Right. Nowadays, we use the Cavendish banana that's, you know, comes from Ecuador. They all look the same. You may have seen like Chiquita bananas are from different countries, but the specific isoamyl acetate, that was the prominent flavor compound in a banana back in the early 1900s that was wiped out by disease. So it literally does not even exist anymore.
10:05Ruston:Okay. So this banana flavor and runs, it's artificial, but it really is based off of a natural compound.
10:12Lindsay:Yeah. Yeah. It's basic. But literally you can't do a natural flavor of that runce flavor nowadays because that compound doesn't exist. Like a lot of natural flavors, they don't even come from the fruit themselves. Like you can, like vanillin, you can get vanillin from vanilla bean and you can extract it from there. And that would be, well, you could just use vanilla, but you can also get it from wood pulp. So you could just grind up a bunch of wood and extract some vanillin. And that would be a natural flavor. It doesn't come from vanilla at all. It comes from wood. Or you can synthetically make it using petroleum-based chemicals.
10:48Lindsay:And then it would have to be artificial.
Read the full transcript
10:51Ruston:Interesting. Companies nowadays, I feel like, especially kind of in the health and wellness space, they're moving away from artificial flavors. I feel like marketing is kind of picking up that those aren't the best for you. But they're still using these natural flavors. And people don't know that they're bad. We had a customer actually come in. We changed all of our packaging to say no natural flavors because we think it's amazing that we do that. We want to shout that from the rooftop. And we've had customers email customer service saying, well, is this a typo? Isn't it a good thing? You want to use natural flavors just because they don't understand.
11:20Ruston:Right. Why is that? Why are artificials becoming bad but not natural flavors?
11:25Lindsay:And that's like the progression to slowly unraveling the whole food industrialization process. this. At the beginning, like during World War II, we learned that we could like can and freeze dry and make cake mixes. And these things were meant to like save time. Minute rice, minute rice came out like 1939. And it was like a boom for housewives, you know, they had to do the cleaning and all this and they could also get dinner done in time. And then after that, there was like, you know, instant noodles and cereal. Cereal became like, hey, instead of making a real, you know, bacon, eggs, pancakes, I could just give my kids some cornflakes.
11:58Lindsay:There were only a couple of these at the turn of the century, but it became super useful for convenience, for palatability, for conformance, like everything tasted the same every time. That's not always the case with just ingredients. Sometimes we get a raspberry that's a little tartar or sometimes, you know, our banana tastes more ripe or less ripe, but they did that. So also to improve shelf life and stability, this was all shortly after the advent of the Model T Ford. So yeah, they're just trying to improve efficiency in everything? How do we cut the cost down? How do we improve shelf life and palatability?
12:34Lindsay:How do we have it taste the same every time? And when they did that, they were able to feed more people for cheaper. So that was really what they were going for. And then it got to the point where they were like, hey, how do we make people buy this food more? Let's increase the palatability. Let's add some MSG. Let's add some flavor modulators. Flavor modulators, they They are natural flavors. And literally some of them can like thin out your, the mucus membranes in your mouth to make things taste more salty or more sweet, or even have like a warm feel to it. So just as like social media is programming you to stay on social media longer, it's a good business model, right?
13:09Lindsay:Keeps you coming back. That same thing is true with, with modern food industry. If you can keep coming back, if you can reach for that bag of bag of chips, 10 minutes after you just put it down because you felt icky. Those are the same things that are programmed into food today.
13:25Ruston:Okay. Talking about modulators, flavor modulators, I didn't even know they existed until we started, was it the parazanthine drinks that we were making? And I kept telling you, like, this does not taste good. And you were like, well, I don't have bitter blockers. Celery juice, I feel like is the term. It tastes like celery juice. Parazanthine tastes like celery juice. And every time we get a drink, Lindsay would be like, nope, I can taste the celery. And it's because we don't have bitter blockers. but natural flavors have these bitter blockers.
13:54Lindsay:Yeah, not all the time. Not all of them do, but energy drinks, things that have 200 or 300 milligrams of caffeine, if you were to have 200 or 300 milligrams in 16 ounces of water, it would be very, very bitter. So yeah, it's just the food industry's way of slapping a Band-Aid on it. Hey, now you can get your caffeine and you don't even mind it. It tastes super fruity, you don't even notice.
14:15Ruston:But I bet if I surveyed 100 people that drink energy drinks and asked them if they knew there's a bitter blocker in there, they would not know.
14:22Lindsay:Well, unless you did that survey, I just agree.
14:24Ruston:No, because a lot of the time I feel like a consumer who doesn't know that natural flavors maybe aren't the best. They're looking at the ingredient list of their energy drink and it's three or four ingredients. And I feel like the marketing these days is shorter ingredient list that you can pronounce. Perfect. You're good to go. Well, yeah, I can pronounce natural flavors. There's maybe two other ingredients that I can pronounce. That's a good product. Most cases, it's most likely not. Yeah.
14:47Lindsay:And maybe that's something to do with the FDA. Maybe having it be natural flavors instead of saying what it really is, is, you know, extracted wood pulp and then we take the aromatic compounds out and distill them and then plate them on maltodextrin or some solvent. You know, maybe that's not the brand that they want to do. But according to the rules, that's not only what they can do, but it's how they have to do it.
15:10Ruston:Okay, let's talk about natural flavors, though, because you're talking about how they keep everything tasting the same. And so, Lindsay, we know everything does not taste necessary. So what do you think is our product that we've had the worst problems with? Different batches taste so good. Oh gosh, so many, but definitely strawberry anything. Which, if you picture buying strawberries at Costco, during the summer you're getting that super ripe, red, juicy strawberry. In the winter you may be getting kind of the paler color, crunchier, flavorless strawberry. We face that same problem, and that's going to reflect in the final product.
15:44Ruston:it does in oh my goodness our strawberry limeade electrolytes our strawberry protein powder what one do you think is the hardest to deal with um the strawberry i think strawberry so
15:56Lindsay:like any any fruit there's going to be at least 80 different genuses of or different subspecies of those fruits i mean like like a lemon you could have like a meyer lemon or you know there's so many different any any types of fruit any banana or sorry any apple you go to the grocery store you get like half a different 12 different apples to choose from and a granny smith doesn't taste like a jonah gold that's why it's really important for us and for our partners that we work with that we can maintain steady supply from not only the same country but the same supplier and
16:28Ruston:hopefully around the same time of year that's really hard to do super hard to do and it's
16:32Lindsay:something that we're working diligently on on trying to expand our offerings as well as get secondary suppliers so that we could keep in stock that's another thing when you use real fruit powders, sometimes there's a bad harvest. And what do you do? You know, the product is the product.
16:47Ruston:Yeah. So there was a bad harvest with strawberries for one country. And it really hurt us. Like in our strawberry limeade electrolytes, you were telling us that the cost went up a ton because of this as well.
16:58Lindsay:Yeah. It's just pure economic supply and demand. When there are only in the world a few thousand drums of organic strawberry juice concentrate, there's some big players that are always using them. And then what's left over is determined by who will pay the most and who's willing to pay the most for it. So yeah, it's definitely not cheap. You know, that's one of the biggest things with natural flavors, right? People love to taste fruit, right? People want to enjoy their food. And so if you can minimize the price either by using natural flavors or artificial flavors, that's just why people do it.
17:33Ruston:Well, I'm learning companies do it. Like you said, it tastes the same across the board. So if I were to use strawberry natural flavors, every single product would always taste the exact same. So we've got that. And then we've got cost. Because you were telling me one time that a can of my strawberry limeade electrolytes, this real strawberries were 40 cents just for one can, where if I switched to strawberry natural flavors, it'd be only a penny for that can.
17:59Lindsay:I'd be less than a penny. That's the other thing. Because they distill those compounds down to such a small amount, you're losing all the phytonutrients. You're losing polyphenols, anthocyanins. You're losing fiber. You're using what nature made.
18:14Ruston:In those natural flavors. You're not getting any of that.
18:17Lindsay:So that animals eat it and then they spread the seeds. But yeah, really, you're losing the essence of the food. It's just a fake facade.
18:24Ruston:But Carl, onto your list, I also want to add supply chain. Like when there's a bad harvest, us with using real food, there's nothing we can do. We can't go out and tell the farmers to grow more strawberries and grow them faster. But when you're using natural flavors and these more artificial compounds, you're not going to have those same supply chain issues. Right.
18:41Lindsay:Especially with artificial flavors, there's always more old dinosaur bones in the form of petrochemicals you can use to make more artificial flavors. That's not running out anytime soon.
18:49Ruston:So these artificial and natural flavors are not nourishing to the body, but real fruit, real food obviously is.
18:56Lindsay:They are very palatable, though. You know, people say, oh, hey, make a white monster flavored, you know, this, that or the other. And there's a reason why. People like kind of the more artificially, even though they are natural flavors, some of them, they taste artificial because in essence, they are artificial. They're in unusual ratios.
19:16Ruston:I'm going to call them out. I think some companies are lazy because of white monster. Everybody's wanting this white monster energy drink, right? So we came to you and now we have a second food scientist saying, everybody wants a white monster. What's in the white monster? Let's make it with real food. So I just tasted our first run of it today, but it tasted good. But he took the time to figure out what flavors they were using, mixed them together. And we're taking the real fruit of it and took the time to do that. And we're going to make it taste like a white monster.
19:47Lindsay:And it'll taste like real food though, too, because the combination they're using, they're probably using these natural flavors called, hey, this one's called grapefruit. But really, there's maybe only a couple different flavor compounds in there. But if you're to take a bite of a grapefruit, besides, you know, that awful shock tart that you'd feel up front, you would notice that there's a lot of depth to it. There's a lot of flavor beyond just the sweetness and the acidity. There are different notes. So it's a complicated science, but fake food is a lot more simplified.
20:20Ruston:Well, and like you said, they don't want to run out on the store shelves. They don't want the risk of selling out.
20:26Lindsay:No, and they will always have more natural flavors.
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21:51Ruston:Okay, we've talked about why it's really hard to use real food. That's why companies do it, use natural flavors. It's so much easier. But what's the value to the consumer? Is it really more valuable for the consumer to find the products made from real food?
22:06Lindsay:You know, speaking as a scientist and somebody who knows a little bit about human physiology, yeah, like nature, nature makes nature, right? What we can do is we can take some shortcuts, right? We can say, okay, what does a human need? Oh, he needs this much carbohydrates, this much fiber, this much protein, these vitamins and minerals. But that's not how nature provides nourishment. That's not how nutrition works. So we can break everything down to its constituent forms, but really you're missing the essence of nature and you're kind of stripping out all the things that it put in there that your body is utilizing.
22:44Ruston:So meaning when you find a product that uses real food, you're still getting the polyphenols, the fiber, the antioxidants, things like that is what you're saying. You're getting the whole component.
22:55Lindsay:Yeah, there are a lot of phytochemicals that we're still learning about. And phytochemicals are just plant chemicals that they just naturally make that are completely devoid in like a Rice Krispie treat or a cherry.
23:07Ruston:And a natural flavoring and no cherries. But phytochemicals are actually really good for us.
23:12Lindsay:Absolutely. I mean, these are the things that phytochemicals like anthocyanins, they're antioxidants. They help perform vital functions in our bodies.
23:20Ruston:Well, I have a question for both of you. But first of all, I want to tell you about, before I even knew you, one of my very first products was pumpkin spice protein powder. And I think it was like our third flavor of protein powder. And I was sitting with a food scientist and I said, I want to make a pumpkin spice protein powder for the fall. And he was like, great. And he said, we'll use a natural flavor for that pumpkin spice. And I said, no, pumpkin spice is like real spices. All you need is like cinnamons some allspice, you know, things like that. And he's like, well, pumpkin, though, is too wet.
23:51Ruston:Pumpkin doesn't do well. So we use pumpkin natural flavoring. And he said, go look at all the store shelves. You're not going to really find anything made with pumpkin and spice. It's going to be natural flavors. And I did go and look and it was made. Everything was natural flavors. Today, though, thankfully, you can find some pumpkin and spice type things. But I sat across the table from him and I was like, no, we've got to figure out how to do this. This is ridiculous. Like pumpkin spice protein powder I want with pumpkin and spice. So he finally figured it out. But like I said, I've seen more products on the market with true pumpkin and spice in it.
24:25Ruston:So are food scientists just now learning how to do this or what's happening?
24:32Lindsay:Have you seen the McDonald's burgers that people have that are like three years old and not molding? They bring them out every couple months. They show them off on YouTube. We're at this inflection point where we're like, this is not natural. This is not good. Like maybe it's good for McDonald's because they can keep their bread, you know, for two years, four weeks at a time before they have to throw them out. McDonald's don't sue me. But maybe we could make this patty that, you know, microbes don't want to touch. Microbes are good. Microbes are healthy. Not all of them. There are some pathogens and those are the ones that the preservatives are meant to stave off.
25:04Lindsay:But when you add that much preservative, when you strip away that much from the natural food, you're left with this hyper efficient but not very nourishing result. So I think at the inflection point that the food industry is at right now, we've realized what we could strip away. And now we're realizing, hey, what are the consequences of that? What do we need to put back? What are the benefits of doing so? And so just like what your food scientist said was true. In fact, if you go to like a Chili's or an Applebee's, all their food is the same. It tastes the same. They all come from the same vendors.
25:38Lindsay:There's like one or two main vendors that sell all the meat, that sell all the vegetables. If you go to these places that, you know, not even some of the mom and pops, you can't buy some of these things like farm to table unless you literally are getting them farm to table. Because if you're going to make a profit on food nowadays, you have to go through some of these big vendors and they have homogenized the whole supply chain.
26:02Ruston:Okay. So back to my question, do you Do you think food scientists are now learning how to make with real food or it's something they've always known and they're just now going back to what they've known?
26:15Lindsay:Yeah, there definitely are some food scientists that are like, oh, hey, this is what we used to do before we started using these shortcuts. But then some of the younger food scientists coming up, they don't know anything about it. They might have to look at a textbook that's, you know, 50 years old, or they might have to rely on a mentor that knows something more about it. So humans have discovered how to do it. Obviously, you know, pumpkin spice didn't come from natural flavors to begin with. It was all these things are derivatives of real natural foods that we made. So, yeah, it's really just kind of relearning and rediscovering the natural, maybe more expensive, maybe a little bit more temperamental foods.
26:55Lindsay:But yeah, it's just about relearning and finding our way to bring it to the masses.
27:01Ruston:So food scientists relearn how to make food from food. OK, but making food from food is really hard. We know. You and I have gone through tears, headaches, laughs because there's nothing else to do but laugh. Probably more stress in my life than I've ever dealt with because of trying to work with food. So in the last six months, let's say, what's been our biggest headache or our biggest stress making products from food? Which is funny because I feel like we tell a story for every product we've ever launched. But most recently, I feel like moving to our TDs, which are our energy drink clear protein cans, have been so challenging.
27:39Ruston:For example, we were using guava mango, real guava, real mango in our new sparkling electrolytes. Went to go do a pilot run with our manufacturer, and they called us 10 ,000 cans in. and we were like we cannot do this it is clogging our filters our filters literally look like a fruit leather dried hardened we cannot run your product meanwhile we've already planned our launch that's like three weeks out we've already sent out marketing we've put all this money towards this product towards this launch just to have our manufacturer say we cannot use real food your powder is gunking up all of our machines so we then had to pivot kind of last minute reformulate using different sources, still along with real food to make a product that could work.
28:22Ruston:So it is so challenging. And I honestly, I understand why companies don't do it. Yeah, when they wanted to quit on us, I wanted to cry because we had like retailers who wanted the drinks. Our birthday sale was coming up in three weeks. It was so hard. That one was really hard. Just doing our raspberry lemonade energy drinks. Recently, they just came out. Well, Well, they started running the batch. I got there. Raspberries weren't as flavorful and sweet. And so I made them add a little bit more sweetener in it halfway through the batch to help with the raspberries. And so we have half the batch that is bitter and half the batch that is sweet.
28:58Ruston:But they all still are good.
28:59Lindsay:And this isn't just us learning. This is also our co-manufacturers. Like, this is such a novel idea. Hey, let's not use natural flavors. Let's flavor with real fruit. That they had no idea. They didn't, you know, they've learned now. We've learned now. we're both better for it. Now, every time we send them something, we make sure we give them, you know, a sample of the materials to be used. But that absolutely goes to your point about the pumpkin spice. This is a relearning in the industry at large. And for you, you know, you're still pretty new to the industry, but also for these established co-manufacturers, they had no idea that they were going to encounter these problems.
29:35Ruston:You know what? You hit it spot on because when I started flavoring protein powder with real food, I actually had manufacturers come to me asking me, like, how are you doing this? Where are you getting things? Like, teach us what you're doing. And so now with the cans, it's the same thing. There's so many can lines out there that wouldn't take us, that won't take us because of using real food. And so now on the market, there are a lot of protein powders made with real food. So I'm hoping maybe in like four or five more years, there will be a lot of more cans made with real food that we won't be the only one.
30:09Ruston:I was just told this week, a company I really wanted to work with for manufacturing said that they just didn't have the time to put into making our product work on their machines. So it happens. By the pendulum swinging, people are wanting real food in their food products.
30:24Lindsay:And you're not even showing how selective we actually are because wherever possible we go for organic or grass fed or, you know, these very high standards, that shortens the supply chain even further. Because not only is it real food, but it's the cleanest quality we can get.
30:38Ruston:that is true are we allowed to say that we have had to reformulate multiple times with language the science we should tell them and our consumers would never know because we have to work so hard on the back end to make it match exactly there's been so many times i feel like we've reformulated a product and we're like wait this kind of tastes better yeah but that's not what these retailers agreed to it's not what our consumers are used to drinking on a daily basis we have to make it match exactly and that is really difficult when working with real foods one was our strawberry slush clear protein, like days before the birthday sale, we formulated with a certain strawberry crop from a certain country.
31:14Ruston:They ran out. So we had to bring in a new strawberry, but the new strawberry did not taste like what we had formulated. So we had to try to mix it with some different sweeteners and things to make it taste like the first one. And that happens all the time. And our manufacturer was begging us a couple of weeks later because they knew that the initial strawberry supply was hard to get, begging us to switch to this new supplier. It was so much cheaper. It was so much more readily available, would come to us a lot faster, and it didn't taste the same. So we had to say, no, sorry. No, and back to the other one.
31:46Lindsay:You're omitting the biggest supply chain issue, which is the fact that one of your ingredients that you wanted to use did not exist at a scale that was big enough, right? Are we talking about microgreens? We're talking about microgreens. You literally invested in a company to bring about a brand new raw ingredient.
32:04Ruston:I wanted a microgreens drink because microgreens are so nourishing. They're way less heavy metals than all these green drinks out there. And so I thought, great, let's formulate it. So we formulated it and then realized there's no one in the entire world. We checked in world that can make enough microgreens for the drinks that we need. So, yeah, we had to help a local guy grow his business to be able to provide for us. And if you are a microgreens supplier, chances are we've talked. Exactly.
32:34Lindsay:Scaling up, the idea is great, right? But like you can't make, you know, a bunch of, you know, 20 ,000 packages worth on just like grandma's microgreens or something, right? So, yeah, literally bringing a raw green to market, that is easily one of the most ambitious things I've seen a brand do.
32:52Ruston:Well, we're trying some crazy things at Just Ingredients, that's for sure. All right. Thank you both so much for being on here. and hopefully the audience, the listeners now know all about natural flavors, that it's really easy for companies to use. It's convenient. It makes everything taste the same. They're cheaper, but hopefully they also realize that using the real food is how they get those nutrients and the fiber, the vitamins, the minerals, things like that. Making food from real food is always the best option. But this season, I am ending my podcast by asking five quick questions, but you have to answer them real quick.
33:28Lindsay:You got it.
33:29Ruston:Okay, first one. What emerging health topic excites you the most?
33:33Lindsay:Gut health.
33:35Ruston:What is a piece of advice you give to your younger self?
33:38Lindsay:Figure out what you want to do sooner.
33:40Ruston:What's the one health practice you'll never compromise on, no matter how busy life gets?
33:45Lindsay:Exercise.
33:46Ruston:What is your favorite Just Ingredients product and why?
33:49Lindsay:Oh, that's a good one. I just have to choose one. Yeah. Rapid Fire Magnesium Complex. I really believe in magnesium see them as a supplement and it's a great product.
33:59Ruston:I thought you were going to say bone broth since you took so many months making that bone broth for us and it takes the least favorite now. Swing and a miss. Okay, Lindsay, what's your favorite product and why? Oh, mine is the adrenal complex because I am constantly stressed and have high cortisol and it brings me back down to earth a little bit. You know what? I can always tell when I haven't taken it and I did not sleep good last night and it's because i've missed it for no it is a one supplement i texted carlin one time because i forgot it and i said hey i needed to release some adrenal complex oh yeah to the office yeah all right and what would you say is the best ingredient to life oh i have to choose one for that
34:37Lindsay:one too um well since i'm a formulator i'm gonna add two the two most important ingredients are purpose and connection and why because you're really just going through the motions if you don't have a why for the reason you're doing everything and the people or whatever you're connecting to is irrelevant if you don't have that.
34:57Ruston:I love that. Thank you so much, Rustin, for being here. Thank you, Lindsay. Hopefully the audience likes some of our behind the scenes stories and making products and we'll share more as we go along this journey with you, Rustin. Yeah, thanks, Karlyn. That was fun. Let's do it again sometime.
35:13Ruston:Thank you for being here and being part of this community. Don't forget to subscribe to the Just Ingredients podcast. We've got so much more to share with you. And if you're not already, come join us daily on all social media platforms at just.ingredients. Until next time, keep choosing what nourishes you.
From the publisher
In this episode, I’m joined by Ruston, food scientist at Just Ingredients, and our Director of Product Development, Lindsay, to unpack one of the most confusing and misleading parts of modern food labels: natural flavors.
We break down what “natural flavors” really mean, why they’re so widely used, and how much can legally hide behind that single term. Ruston explains how these flavors are often made up of many components and why they’re designed for consistency, shelf life, and cost rather than true nutrition.
We also share why Just Ingredients chooses to use real food instead, even when it makes formulation far more challenging. From failed batches and clogged machines to last-minute reformulations before launch, this conversation offers a behind-the-scenes look at what it takes to avoid shortcuts. We talk about why flavors like strawberry are especially difficult to work with, the bone broth protein journey, and why real food will never taste exactly the same batch to batch.
Finally, we discuss why real ingredients matter, from preserving nutrients like polyphenols, fiber, and antioxidants to changing our relationship with food. This episode is an honest look at how food is made today, why most companies don’t do it this way, and why we believe the harder path is always worth it.
Guest Bio
Ruston is a chemist by education and a food scientist by profession. He has worked in multiple food and supplement co-manufacturing facilities as an R&D scientist and has extensive experience in formulation, ingredient validation, supplement facts panel verification, and batch corrections for major brands in the industry.
He is deeply familiar with the ways companies use deceptive marketing, hide ingredients, and cut corners. Ruston has also studied analytical testing methods used to validate label claims and ensure product integrity.
At Just Ingredients, Ruston serves as the Quality and Compliance Manager. He oversees and audits our co-manufacturers, protects product quality, and creates scientific substantiation files to ensure our supplement claims are accurate, compliant, and backed by strong research.
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