Ep 588: How BrainGain Scaled Heavy Home Gym Equipment to 30 Countries (100,000+ Customers)

23 Feb 2026 · 42 min · 19 chapters

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In short

DTC Podcast Episode Notes: Ep 588 - How BrainGain Scaled Heavy Home Gym Equipment to 30 Countries

Episode Overview In this episode, Kareem Raslan, co-founder of BrainGain, shares the journey of transforming a small COVID-side hustle into a successful home gym brand with over 100,000 customers across 30 countries. Key topics include logistics for heavy products, marketing strategies, and expansion challenges in Europe.

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Key Themes

  1. Origins of BrainGain
  2. Startup Journey
  3. Launched during COVID with 25 pairs of dumbbells.
  4. Rapidly scaled up due to high demand and effective local sales.
  • Transition to E-commerce
  • Moved from physical sales (Facebook Marketplace) to online platforms (Shopify, Amazon) as demand surged.
  1. Market Expansion Challenges
  2. Entering Europe
  3. Faced complexities with VAT, localization, and regulations unique to each country.
  4. Germany: Noted for its operational difficulties despite being a logical market choice.
  5. Utilization of Netherlands and Poland for easier entry points into the European market.
  1. Product and Channel Strategy
  2. Product Offering
  3. Initially sold generic products but shifted focus to unique offerings and exclusive distributions.
  4. Emphasis on high-AOV (average order value) products like dumbbells, benches, and wellness items.
  • Channel Split
  • Balanced sales strategy: ~50% revenue from Amazon and ~50% from Shopify.
  • Google Ads as a significant driver of traffic, complemented by YouTube affiliates for high-consideration purchases.
  1. Marketing Tactics
  2. Effective Marketing Strategies
  3. Avoided TikTok influencers in favor of YouTube due to the latter's ability to build trust and provide social proof.
  4. Emphasis on building relationships with YouTube affiliates who resonate with their target demographic.
  • Customer Acquisition Cost (CAC)
  • Implemented rigorous SKU-by-SKU unit economic audits to determine the true ceiling for CAC by market and channel.
  • Adopted a strategic focus on premium products for their website and competitive pricing on Amazon.
  1. Logistics and Fulfillment
  2. 3PL (Third-Party Logistics) Strategies
  3. Chose partners wisely to avoid hidden surcharges and optimize fulfillment costs.
  4. Key lesson learned: Inspect invoices closely to identify surcharges and negotiate better terms.
  • Optimization Exercises
  • Streamlined operations by reducing handling fees and ensuring efficient shipping practices tailored to product weights.
  1. Future Aspirations
  2. Expansion Plans
  3. Discussed potential entry into the US market, focusing on logistics and fulfillment strategies specific to heavy products.
  4. Open invitation for advice from listeners with experience in US market entry.

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Key Takeaways

  • Direct Inventory Over Dropshipping: Starting with product-in-hand provided better control over quality and customer experience.
  • Localized Marketing: Tailoring ads and communications to local languages and cultural nuances is essential for success in different European markets.
  • Selective Channel Focus: Concentrating marketing efforts on fewer platforms (e.g., YouTube) can yield better results than spreading efforts thin across many channels.
  • Data-Driven Decisions: Regularly auditing unit economics helps identify which products to push or pull in marketing efforts.
  • Proactive Logistics Management: Understanding and negotiating logistics terms can significantly impact profitability and operational efficiency.

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Conclusion Kareem Raslan's insights provide a valuable playbook for DTC operators, especially those in the heavy, high-AOV product space. His journey underscores the importance of adaptability, a strong understanding of market dynamics, and the power of strategic partnerships in scaling a business.

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Resources

  • DTC Newsletter: [Sign Up Here](https://dtcnews.link/signup)
  • Follow on LinkedIn: Kareem Raslan

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This episode serves as a vital resource for founders and marketers in e-commerce, especially those looking to navigate the challenges of scaling heavy products across international markets.

Written by AI. May contain mistakes. Listen to the episode to check what was said.

Chapters

Tap a time to open that second in VO

Optimizing Fulfillment for E-commerce

0:36 to 1:39

Discussing the importance of cost optimization and profitability in e-commerce.

“Hope you enjoy it, and on with the show.”

The Genesis of BrainGain

1:52 to 3:36

Kareem shares the backstory of how BrainGain started during the pandemic.

“Super excited to dive in with you here on the home gym equipment trend and brain gain, this awesome brand that you've built.”

Transition from Physical to Digital Sales

3:36 to 5:43

Exploring the shift from selling physical goods to e-commerce platforms.

“I think regular listeners of the podcast will be aware that I've told the story a few times of the only time I've actually bought something from TikTok was during the heart of the pandemic.”

Brand Philosophy: Brain Gain

5:43 to 8:19

Kareem explains the philosophy behind the brand name and its broader appeal.

“At what point did you rebrand or at what point did you switch from the brand that you were importing to like, okay, we're going to make this brain gain.”

Leaving Corporate Life for Entrepreneurship

8:19 to 11:18

Kareem discusses the decision to leave corporate jobs and go all in on BrainGain.

“If it was like bicep gain, it's a very small audience versus the people that want to just be healthier with resistance training.”

Product Strategy and Market Focus

11:18 to 14:00

Discussing the development of BrainGain's product range and market focus.

“It sounds like you started with adjustable, non-inflatable dumbbells, but you now have stands and benches, you have Olympic range, you have wellness products.”

Focusing on Core Products for Market Success

14:00 to 15:01

Learn how narrowing down product offerings can drive growth.

“And we've just really, really kind of focused in on our core.”

Navigating European Expansion Challenges

15:02 to 17:53

Discover the complexities of expanding into European markets.

“So I think for a lot of UK brands, the natural, I mean, look, there's two different schools of thought.”

Strategic Market Entry in Europe

17:54 to 20:16

Understand the importance of strategic planning for market entry.

“And did you just figure this all out by bumping into it?”

Balancing European and American Market Strategies

20:17 to 22:05

Explore how to balance efforts between European and American markets.

“So how many languages now and funnels and landing pages are you maintaining for your ad campaigns?”
Show all 19 chapters

Effective Advertising Strategies for E-commerce

22:06 to 24:04

Learn about the importance of channel-specific marketing approaches.

“So on the Shopify side, like Google for us is our big driver.”

Leveraging YouTube for Brand Growth

24:05 to 26:17

Understand how YouTube can be a powerful tool for brand validation.

“Because I think what we found is like, you know, sending our products to guys who work out in the gym, it's absolutely not our kind of target demographic.”

The Importance of 3PL Relationships in E-commerce

26:18 to 28:00

Discover how strong logistics partnerships can drive profitability.

“There's no end to the growth that you could achieve there with that strategy.”

Navigating European Fulfillment Challenges

28:00 to 30:00

Learn how to adapt your fulfillment strategy during peak periods.

“So we were informed on the 25th of October that this was going to happen.”

Cost-Saving Strategies in Logistics

30:00 to 32:30

Discover practical ways to reduce logistics costs through optimization.

“So I think, look, having tried and tested quite a few, we finally found, you know, a good number that work and work really well.”

Understanding Customer Acquisition Costs

32:30 to 35:00

Explore effective approaches to determining your customer acquisition cost.

“I think a lot of brands did face that this year, maybe for the first time, really having to go deep, you know, looking at tariffs.”

Strategizing Product Focus and Pricing

35:00 to 37:30

Uncover the benefits of focusing on hero products and dynamic pricing.

“And I think what we found was actually we were spending money on our 23.5 kg where we you're getting a lot of sales.”

Plans for Expanding into the U.S. Market

37:30 to 40:50

Gain insights into strategic planning for entering the American market.

“There is a slightly different strategy on Amazon because, again, it's price-driven, value-driven.”

Connecting with the Audience

40:50 to 42:00

Find out how listeners can engage and share insights with the guest.

“So yeah, look, I'm sure when the time comes, I'll no doubt be picking your brains and some of your network on best practices and pitfalls to try and avoid.”
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Transcript

Automatic transcript. May contain errors.

0:00Kareem Raslan:Hello and welcome to the D2C podcast. I'm Eric Dick. Today I'm chatting with Kareem Raslan, co-founder of BrainGain, a home fitness brand that went from selling 25 pairs of dumbbells out of a garage during peak COVID to over 100 ,000 customers across 30 countries in Europe. On the pod, we get into the 3PL strategies that dramatically cut their fulfillment costs, why they're saying no to TikTok influencers and going all in on YouTube, how a SKU-level event economics audit completely changed which products they were pushing, and their pricing strategy across Amazon and Shopify, plus Kareem's getting ready to bring brain gain to the US.

0:34Kareem Raslan:We'll talk about what that looks like. Hope you enjoy it, and on with the show. Every single line item, you've got to try and find a way to optimize it. we in e-com can get quite caught up in the sexy paid media sales but I've seen and spoken to many people who are sales fantastic but not profitable at the bottom line and I think like the reason why we do all of this is at the end of the day to have a profit at the bottom line probably shouldn't be sharing some of the trade secrets but one of the best things we did and I cannot kind of recommend or encourage this strongly enough is...

1:39Kareem Raslan:Contentful helps you create tailored omni-channel experiences without working overtime. No stress, no limits, only possibilities. Get the feels at contentful.com. Kareem, welcome to the DTC podcast. Super excited to dive in with you here on the home gym equipment trend and brain gain, this awesome brand that you've built. Why don't you start us at the beginning? Why did you build your fitness brand? Absolutely. And look, Eric, thanks for having me on the podcast. I've been a keen fan for a long time. So look, let me give you a bit of a whistle-stop tour of Brain Gain, where we started and where we are kind of now.

2:17So rewind to June 2020, COVID, lockdowns, et cetera. We got served a Facebook ad for adjustable dumbbells. And given gyms were closed, knew nothing about importing, selling, marketing, et cetera, thought, hey, why not take a punt? um so my co-founder and i both in full-time jobs uh banking for me consulting for him imported our first uh kind of batch of 25 25 pairs um listed them on facebook marketplace and within about a day or two they were gone placed the next order for 75 dumbbells um again they came uh and they were again gone within a within a couple of days um so for me like COVID was some of the best times where I'd be driving around London, dropping dumbbells off to the rich and the poor and the fat and the thin and the healthy and the not so healthy because everyone was just so desperate, desperate for home gym equipment.

3:17And yeah, I guess fast forward to today, you know, we sell in the UK and across Europe, you know, 30 different countries. We've had 100 ,000 different customers in the five years or so since. and yes, just going from strength to strength, which has just been a fantastic and an incredible journey.

3:36Kareem Raslan:I think regular listeners of the podcast will be aware that I've told the story a few times of the only time I've actually bought something from TikTok was during the heart of the pandemic. I got scammed by someone selling adjustable weights and when they were delivered to me, they were literally two baby rattles, which just felt like an extra F you. Just send me nothing. You send me this gag gift. So I'm glad you didn't do that. Is there a reason that you went directly to having physical goods and selling it? It sounds like you had no problem. It sounds like they were flying off the shelf. But so many stories I hear in the e-commerce space start with drop shipping, where things are being shipped from AliExpress or Alibaba.

4:11Kareem Raslan:Is there a reason you decided to start physically, like product in hand, shipping yourself? Yeah, look, to be honest with you, Eric, it's a great question because when I speak to a lot of other guys in the e-commerce space, it's again, it's like a big master plan and a five-year business idea. And this is what we want to do, this, that, and the other. To be completely honest with you, we completely stumbled into it. It was an opportunistic play where we just saw, look, opportunity, let's jump on it and kind of see how it goes. And I think interestingly for us, the goods would come to our houses, we'd unload the trucks, we'd put it into our garages.

4:46When someone would want to buy, we'd fill up the car, drive, drop it off. And it was just like horrifically painful. But I think kind of like gradually over time, you know, as we kind of felt that, you know, lockdowns were lifting, there was a bit of nervousness around, look, you know, is this just a point in time or is there actually kind of a business here? And I remember it was the 12th of April 2021 in the UK, lockdowns were lifted and we had three containers arriving and we were like, what on earth are we going to do with, you know, two to three thousand kind of dumbbells? And I think what we found is actually there is a steady state of demand.

5:25And I think what I often say to people is, look, whatever the business you're in, the market is big and it's broad. And if you can even capture 1 % of that market, then you've probably got a pretty decent kind of business. and I think what I found you know kind of now again with like the power of hindsight I think one of the things that's helped us is you know we deal with like big heavy stuff you know your average person kind of on the street who's thinking about selling e-com you think light you think cheap but obviously that's where the competition is so the question is just like where is part of your competitive edge and your differentiator and unfortunately for us we went for big and heavy

6:06Kareem Raslan:Yours was literally your physical ability to lift really heavy things, which was, which. Exactly. Exactly. At what point did you rebrand or at what point did you switch from the brand that you were importing to like, okay, we're going to make this brain gain. We were making a website, we're diving in. What was that around the container time or when did that happen? Yeah. So I think probably about there. So I think it got to a stage where, look, it just wasn't kind of sustainable, us hand delivering everything kind of ourselves. And we got to a point where, again, we just started to hear a bit about e-commerce.

6:38Amazon FBA was, you know, all the rage in terms of send stock there. And without really doing anything, it will kind of sell. So I think for us, it was very much a transition from the physical world to then looking at kind of the digital world. And I think what we found quite quickly by, look, using Shopify, where you can spin up a website quite quickly, low cost, you know starting to run some google ads and meta ads you know we were starting to see a pickup in in orders um coming through online and i think that's when we were like well hold on a second you know and i think the beauty of e-commerce especially when you're at the early stages when you get that shopify ping of your sale it's like the best feeling in the world and i think that's when we then went into online e-com scaling and yeah we just found a found an opportunity from there.

7:30Kareem Raslan:Talk to me about the brand. It's a little left field just in that you think of weights, you don't think about your brain always. You think about building your body. Why did you name it Brain Gain? Yeah, look, great, great question. And I think for us, you know, a big thing that both my co-founder and I are keen on is look kind of healthy mind, healthy body. There's absolutely a symbiotic kind of relationship between both. And I think particularly kind of during the pandemic, it was absolutely prevalent in terms of the importance of staying fit and healthy as part of your mental health as well.

8:03So that was very much the genesis. And I think over the last couple of years, we've all seen kind of, you know, a trend more towards longevity. And within that, the importance of kind of strength training and stuff as you get older, I think is going to be increasingly more important.

8:18Kareem Raslan:As I think about it, it actually reaches you a broader market, Because as opposed to the people that are really, you know, trying to build the biggest biceps possible and get as jacked and muscular as possible versus the trend of people realizing, OK, I've got to do some resistance training for the quality of my life, essentially, is actually a much broader argument than the people. If it was like bicep gain, it's a very small audience versus the people that want to just be healthier with resistance training. I think you're spot on, Eric. And what we found over the years is, you know, when we speak to agencies, they automatically default to your target demographic is male bodybuilders and just kind of like people that want to lift very heavy weights.

9:00but actually I think what we found is the demographic is much broader I would say we do skew towards the 20 to 35 year old male predominantly but I think what we found is actually you know whether you're a 16 year old who's picking up weights for the first time and doesn't have the confidence to go to a gym whether you're a young mother who's just given birth who again you know kind of feels more comfortable training at home whether you're living in a bigger house or you're living in a city and you don't want to go to the gym, whether you're a 50-year-old male who, again, doesn't want to be surrounded by, you know, guys at the gym as well.

9:36So I think what we've found is actually that the demographic is big and broad. And I think for us, our play is, you know, making working out, you know, more accessible for everyone, as opposed to just, you know, 20 to 35-year-old guys who are training for aesthetics and, you know, want to have a six pack or an eight pack, whatever the motivations may be.

9:58Kareem Raslan:You mentioned your careers that you and your co-founder had before, solid careers, good jobs. At what point did you decide, I got to quit this and go all in? Great question. And I think to be honest with you, we probably left it a little bit later than we should. Because I think for us, we were very much kind of operating, I like to use the phrase incognito, where, you know, we were very inward focused. And as we were kind of building and scaling a brand, you kind of take for granted what you've done and what you've built. So I think for us, we got to a stage where we had, you know, kind of 10 employees.

10:36We've got, you know, millions of dollars of sales, tens of thousands of customers. And I think for us, we probably took a little bit for granted kind of how big and the scale of kind of where it got to. And I think for both of us, the experience of being in the corporate world was brilliant in terms of taught us finance, or for me especially, finance, legal, negotiation, a bunch of skills that have helped as we kind of migrated towards the entrepreneurship route. But yeah, one of my regrets maybe is not starting sooner. But no regrets in the big scheme of things as life is long and we've got plenty of time still to go.

11:18Kareem Raslan:Talk to me about your product roster. It sounds like you started with adjustable, non-inflatable dumbbells, but you now have stands and benches, you have Olympic range, you have wellness products. Talk to me about when you decided to go away from your hero skew and then maybe how much of your business still is that hero skew? For us, if I almost like take it back one step further, when we first started, we were selling kind of almost like generic, as you say, Alibaba goods that basically every man and their dog who wanted to sell home gym equipment was in that space. And I think what we found was, look, competition was rife between, you know, everyone's just selling a homogenous product.

12:01It's a race to the bottom. And for us, we've always prioritized, you know, great customer service, good experience. You know, one of the questions you had earlier around, you know, kind of why holding stock rather than drop shipping? Again, I think consumers nowadays, like they're very, very hot on next day delivery, maximum two to three days. Like people do not want to wait kind of, you know, two to three weeks for their stuff. So a lot of that helps with kind of conversion. So I think as we've been kind of in the game for a couple of years now, we've purposely moved away from homogenous generic products that anyone can basically buy to actually look working with our suppliers to co-create unique products and where we can't co-create actually getting exclusive distribution rights for kind of certain markets.

12:56So I think for us, we've been like very, very strategic and focused to move to unique products as opposed to kind of generic mass markets. And to be honest with you, Eric, part of our own journey last year was, you know, we were like, look, our niche here is selling big, heavy home fitness stuff in general. And I think actually in 2025, we kind of almost went a bit too far. so we were selling gym equipment or dumbbells plus benches plus stands plus kettlebells but we kind of got a little bit distracted by reformer pilates is an absolutely hot market right now let's bring some machines in and sell them but i think what we found is it was actually quite a big distraction from our core and i always use the example eric of we were in china in may seeing some of our suppliers and I spent about 20 minutes on the factory floor trying to put this thing together and I couldn't figure it out let alone you know our customer service guys who haven't seen the products how on earth did they do it so I think what we've actually done is scaled back the SKU stack and just really focused on what we're good at which is dumbbells and complementary products and just going kind of deeper on that market rather than trying to sell everything to everyone in every market on every channel.

14:21And we've just really, really kind of focused in on our core.

14:24Kareem Raslan:The number one city of D2C subscribers for our newsletter is London, England, which is funny because our audience is mostly US. I think we're like almost 50 % US in our audience and the UK is number two. But I feel like everyone who's doing e-commerce in the UK is in Shoreditch or is in East London or something like that. So I want to have more conversations with UK brands because it's a totally different market when it comes to localization, when it comes to diversity of all the different places you could sell. So obviously you started in London, but then you quickly expanded. Talk to me about expanding across Europe and maybe your first attempt at it, your first pitfall maybe.

15:05Yeah, yeah. So I think for a lot of UK brands, the natural, I mean, look, there's two different schools of thought. Some people go straight into Europe because they're our neighbors. Other people go, okay, US, huge market, huge opportunity. And I guess quite an important differentiator is English language. So I think for us, we took the first path in terms of going to Europe, given kind of locality, proximity. And I think the positive of Europe is it is essentially one big market. You import into Europe, you can sell across Europe, was the hypothesis and the thinking. But I think what we found is actually there are certain nuances.

15:51So each country in Europe has its own VAT rates, sales tax for the US audience. So Germany has a 19 % VAT rate. The Nordics, for example, has a 25 % VAT rate. So you've got to be like super focused on, you know, your unit economics for different products, different channels, different markets. And I think, you know, for example, like bureaucracy in Germany, very difficult. Netherlands and Poland, very easy. And I think what we thought initially was you just set your website up, you click a couple of buttons, and then you'll just sell and the stuff will fly. But I think what we found is localization is absolutely critical.

16:36And I think what we found, for example, in Germany, which is now almost kind of 2x the size of our market in the UK, which blows my mind, ads, whether that's Meta or Google, need to be in local language. Website needs to be local language. Email marketing needs to be in local language. Influences, PR, customer service, et cetera. So when we first started, we were like, let's try and do all of Europe in one go. But I think what we've found in practice is actually you need to really get to know your markets well. And what I would say is there's some nuances and cultural differences depending on the countries.

17:16So France, for example, in the UK, Boxing Day sales is a huge thing. In France, if you actually put anything about winter sales between the 26th of December and the 1st of January, you might actually be in breach of some regulations and cause yourself quite a bit of trouble. So there's these little nuances. But what I would say is if you can get it right, there is an absolute mountain of opportunity across Europe. So what I would definitely say is there's like some small nuances to navigate. But once you've got it right, and you've got the right fulfillment setup and the right tax setup and the right regulatory setup, it's honestly a huge opportunity.

18:00Kareem Raslan:And did you just figure this all out by bumping into it? Or did you have a guide? Or was there a platform? Or was there anything that kind of helped you optimize for this without having to make the mistake first? Yeah. Honestly, Eric, because again, this was all happening. And this kind of goes back to your question about doing this all while you've got a full-time job. So we were super incognito figuring this out in the evenings and weekends, et cetera. And when I come to bureaucracy, because for us, we were just like, Germany, middle of Europe, lowest tax rate from there uses your base. Arnold, I guess he's Austrian, but like you think, you know, fit guys in Germany, right?

18:40Kareem Raslan:Exactly. Exactly. And there's a huge like fitness expo called FIBO in Cologne every year. It's definitely kind of part of the culture. But what we found was our first container came without issues. Second container came, was stuck at German customs. And we basically got told how we're set up is wrong. And at the time I was in Japan on holiday with my wife, you know, 12 hours ahead trying to get this container unblocked from German customs. And long story short, 50 % of people told us how we're set up is perfect. 50 % said how you're set up is 100 % wrong. So what we ended up doing was Germany to Netherlands, custom cleared, moved from Netherlands back to Germany and fulfilled.

19:26So I would kind of, for any German listeners, apologies to kind of say this, but Germany is a difficult market bureaucratically to navigate.

19:36Kareem Raslan:You said you had more success earlier on with Poland and Netherlands. So is that sort of the playbook in entering Europe is maybe start by entering places that have less red tape and build up towards a market like Germany? What kind of transpires is a lot of people use like the Netherlands or Poland as their base. And then from there, set up a 3PL. And, you know, I think we've, again, been very fortunate with some very good kind of 3PL relationships that I'd recommend to anyone and everyone who's looking at kind of Europe. So Netherlands, Poland, and then from there, full filter the rest of Europe, you will make your lives much easier, much simpler than kind of gunning for the logical choice, which is Germany.

20:20Kareem Raslan:So how many languages now and funnels and landing pages are you maintaining for your ad campaigns? What is slightly helpful for us, because again, we've like super narrowed down the SKU count in Europe, especially. So we've probably got about 10 SKUs at the moment that we're pushing kind of across Europe. So for us, what we've done is really focused on Germany, France, Spain, Italy as our four big markets. and what we're doing is once we feel like we've built critical mass we'll then move on to the next one and i think interestingly we're hearing a lot about poland as a growing growing market with with great affluence as well so that's kind of number five that we're thinking about targeting but to be honest with you eric where we are as a business is actually you know looking back kind of stateside because i think for us you know back to that kind of crossroads decision we made about two years ago, I think we're now in the position which is, well, hey, look, you know, we figured out a playbook for the product in Europe.

21:26Actually, why not set up the operation in the States as well? And I think there's a lot about the demographics there that helps. So yeah, I think for us as a business, even though we're five years in, there is still some of those strategic questions, which is keep going deep into new, maybe fringe markets in Europe, or actually go and try and crack America. And I think that's kind of where we are at the moment in terms of back end of 2026. Where do we want to kind of place our next chips?

21:56Kareem Raslan:So from a marketing standpoint, what's driving the business today? Mainly meta ads? Yeah. So I think for us, Eric, we're actually kind of 50 % Amazon, 50 % Shopify. And I think what we've been doing is being very, very strategic with our product portfolio, product mix, and being very intentional with which products on which channels and how do you kind of get the ecosystem to kind of flow. So on the Shopify side, like Google for us is our big driver. 70, 80 % of our paid spend is on Google. And then the other 20 % is being invested kind of meta, predominantly kind of trying to hoover up the warm audiences from Google.

22:41so I think what we've been doing is kind of investing very very heavily into look pure play bottom of funnel people already in in markets and gradually we're just going slightly further up the funnel in our core markets and I think one aspect that we're seeing quite good results is because again we're quite a considered purchase people are unlikely to spend you know seven eight a hundred euros just kind of off the bat. So for us, YouTube is a really, really strong channel. So, you know, it's affiliate strategy on YouTube that helps to build that social proof that we've found like has a huge impact in terms of conversion and part of our strategy when we go into different markets.

23:28So for us, Amazon is more of the volume play, the more mass market cheaper products. And then Shopify is typically our kind of more premium, higher value product as well.

23:41Kareem Raslan:And it makes sense on YouTube being the awareness piece of the Google funnel in a way, right? Bringing new people into that, which you can then kind of harvest on the keyword advertising or the Google advertising a little bit more. Talk to me about the affiliate strategy. Is that just about going to find fitness influencers in the markets that you're trying to enter and making good deals with them? Yeah, so I think this is still a relatively like nascent strategy that we're kind of employing at the moment, which is like finding people within the space on YouTube with 5000 plus followers who are working out and training at home.

24:18Because I think what we found is like, you know, sending our products to guys who work out in the gym, it's absolutely not our kind of target demographic. and I think what we've found and again like one of the highest impact things we've done this year which we've never done before and it sounds super outdated but it's sending your customers a survey based on their user journey and what we found of those that responded you know 40-50 % said YouTube was a key part of their strategy and I think what we found you know we do do stuff on organic social but I think again for us you know We're not striving for virality.

24:56We're not striving for vanity metrics of likes and shares and comments and whatever. For us, it's a shock front in terms of validation of, are we going to send you an inflatable pair of dumbbells or are we actually going to send you a proper pair of dumbbells here? And I think for us, that's what organic is. So for us, YouTube is evergreen. Views build up over time. There's social proof. You see comments. whereas I think TikTok, Instagram, Snapchat, whatever is a better channel for lower AOV, slightly more impulsive kind of purchases. So I think again, whilst the world is all talking about virality and TikTok shop and all this stuff, we've made a very conscious decision to say where we are working with affiliates, it's very specifically people with a YouTube presence as opposed to Instagram or TikTok.

25:55And I think we've had people with, you know, 500 ,000 followers on TikTok who are like, you know, absolutely want to promote your product. So we've taken a conscious decision to say, look, no, that's not where we're focused on, which has been quite difficult. And I think some of these influencers have probably found it quite odd that we're declining their requests as well.

Read the full transcript

26:16Kareem Raslan:But being able to go deep on one platform and YouTube is just so unbelievably massive, There's no end to the growth that you could achieve there with that strategy. And I think I've heard of that more and more these days of people just figuring out rather than scattering their efforts across a lot of different areas, like really understanding where their best customers are and going deep on those platforms. Sounds like that's what you've done. Honestly, and it's been a game changer. And look, there's still more, still more to go. But I think, like I said, last year, we were trying to be everywhere.

26:43You know, in the UK, we were on eBay, we were on OnBuy, we were on Groupon, we were on all sorts of stuff. And we just said, look, Shopify and Amazon, that's our two markets, our two channels. We've got the funnel. We've got the products. Just pure play, focus on what we're good at and not get distracted by the, I think Alex Hormozzi talks about the woman in the red dress, you know, stay clear of the woman in the red dress.

27:09Kareem Raslan:We don't talk about 3PL a lot. And I think it's an interesting one with you guys because the central characteristic of your product is that it's big and heavy. as heavy as things can be for the size that they are in a lot of ways. So talk to me, you said, I think you guys have spent a lot of energy maximizing your 3PL relationships. I think you said that 3PLs were your baby in the pre-interview. So what's the most underrated factor when it comes to choosing a European 3PL? Yeah, look, Eric, I'm a little bit of a nerd when it comes to some of the unit economics, different pieces of the pie, logistics, supply chain.

27:42because I do think, look, we in e-com can get quite caught up in the sexy paid media sales, but I've seen and spoken to many people who are sales fantastic, but not profitable at the bottom line. And I think, look, the reason why we do all of this is at the end of the day to have a profit at the bottom line. And I think especially when it comes to the European markets, kind of your fulfillment strategy super super critical so i think for us we started in the netherlands and we were shipping out with with ups primarily and what we found was you know this peak just now i'm going to take you down a little bit of a traumatic uh fulfillment experience but i think it is helpful just for others kind of going down a similar journey and you know we were fulfilling eu wide with UPS from this 3PL who had got like an absolutely brilliant rate.

28:39But in peak periods, which is from the 27th of October to the 15th of January, which is wild, they added on an extra like 15 to 20 euros peak surcharge, which for us, it was like, well, we're better off not selling anything at all than continuing. So we were informed on the 25th of October that this was going to happen. So we got two days notice and we're like, what the hell? But the silver lining, we then got on the phone to a couple of other 3PL partners that we know. And by chance, we found a 3PL on the Polish border that dispatches or injects straight into Germany. So rather than Netherlands to Germany, three to four days, I don't know, 10 euros a package, we then found this warehouse, which was next day delivery for six euros a package.

29:32So like for us, what was a very stressful and traumatic kind of experience? You know, there was actually a silver lining out of it, which we found a warehouse with better service, cheaper rates, very flexible. So what I would say is, I don't know if DHL with a 3PL in Netherlands haven't been able to give you a great service, don't rule that out because each 3PL has its own kind of strategic areas, focus and priorities. So I think, look, having tried and tested quite a few, we finally found, you know, a good number that work and work really well. And I do always say, Eric, like for me, a 3PL needs to be in the middle of nowhere, a bit run down, you know, like, you know, kind of big guys doing heavy stuff.

30:21If you turn up to a 3PL and it's really shiny and new and it's got loads of automation, you're probably paying too much. So yeah, look, I think there's real value in getting that bit right. And I think quite often we can just look at like the headline rate, whereas actually some of these 3PLs are like heights of numbers in fuel surcharges and additional handling and residential charges. So I think like one of the most powerful things to do as well is like check your invoices because if there's stuff that doesn't quite make sense, there's probably something kind of hiding there that you should absolutely challenge.

30:59Kareem Raslan:So finding the right partner is important. And then within, even just to go deeper, because we never do, are there any specific like ops optimizations within your partner that you've found have saved you real money? Yeah. So look, I think what I would say is like every single line item, you've got to try and find a way to optimize it. So, you know, for example, for us, our supplier was sending our pallets in the container mixed skew. So what transpired when it would arrive, the warehouse would say, nope, needs to be single pallet, single skew. And they were breaking apart every single pallet and then putting it back together that was costing us, I don't know, a thousand euros.

31:40By making that small change, our unloading fees are now 200 euros. So there's like a bunch of different things, almost like on every single line item. And for us, for example, anything above 25 kilos kicks in like massive additional handling charges. So for us, rather than, you know, whatever, two 45 kilo boxes, break it down into four 22 and a half kilo boxes and suddenly your fulfillment costs kind of plummet. Probably shouldn't be sharing some of the trade secrets, but I think there's always ways that you can kind of get creative to start chipping away at your cogs, your landed costs, and a lot of your fulfillment stuff.

32:25And what I always say is everything is negotiable. So it's always worth trying.

32:30Kareem Raslan:I think a lot of brands did face that this year, maybe for the first time, really having to go deep, you know, looking at tariffs. And, and it's always amazing when you make changes because of necessity that end up being so much better for your business in the long run, right? Like necessity is the mother of invention. Yeah. And I think with a lot of like US companies and brands I've spoken to, that's exactly the message I've been hearing, which is, you know, when the times were good, we wouldn't really worry about this stuff. But because of tariffs, we've had to go deep, you know, we're looking at our, you know, what makes up cogs, we're looking at payment terms, we're looking at our overhead, our operating expenses, we're looking at CAC, we're looking at fulfillment, we're looking at, I don't know, those SaaS costs, the Shopify apps that have been accruing.

33:14So look, I think it is in a weird way, you know, the silver lining is, I think, the way the world is, and it's becoming more difficult and inflation and CPCs are rising on Meta and Google and competition is higher than it's ever been. I think it's just encouraged slash made people need to do that extra level of, you know, kind of just scrubbing the numbers down, finding the losers, either optimizing and killing, finding the winners and just absolutely, you know, double down and kind of go after them.

33:46Kareem Raslan:It seems like you've got a really good handle on your business's numbers top to bottom. So I'm curious how that has sort of equated into your approach to actually figuring out your ceiling customer acquisition cost. How do you go about figuring your, your, the CAC you're willing to work at? To be honest, Eric, we've also gone on our own kind of little journey of this where, again, probably up until like the middle of last year, we were just, you know, chasing revenue and chasing opportunity. And when those Shopify pings are coming, it was all great. And I think one of our biggest learnings was, you know, I was doing all the bookkeeping myself and we were doing everything on a cash basis instead of accrual.

34:29So for me, it was, you know, the numbers are looking great, but in practice, we were just like deferring payments, deferring payments. So one of the best things we did, and I cannot kind of recommend or encourage this strongly enough, is outsource or get someone to do your numbers kind of as soon as possible. it's not interesting it's not fun it's not exotic it's not sexy but even if it's just like a bookkeeper who's doing it all keeping it all up to date because that's the only way you can get like a super clear view on month on month how things are going and then I think that the more granular level that we did Eric was look kind of which we call like you know skew by skew unit economics, which is literally every single product in every single geography on every single channel, what is, you know, between price, VAT, COGS, fulfillment, et cetera, to back solve to a, what is the ceiling cap we can, we can have.

35:33And I think what we found was actually we were spending money on our 23.5 kg where we you're getting a lot of sales. So prior to doing that analysis, we were like, this is a winner, keep spending more, keep selling more, keep buying more. But then when we did the unit economics, we were like, hold on a second, we're actually break even, or maybe even slightly losing money every time we sell to then being like, well, this product, the 41s, we're not spending anything, move all your marketing spend over there. So I think unless you've done that exercise of, okay fine like where do I have the potential to spend it's very different you're kind of operating blind and I think especially when you're working with third party partners in you know Google or Meta or Amazon unless you can give them a very clear scope which is hey look our ceiling cac here is 80 pounds you cannot go above that you kind of implement some control and structure with those guys as well.

36:38Because again, they can default to look how great your sales are, look how great your ROAS is, but they don't actually look at the profitability of that. It's all about scale and sales.

36:49Kareem Raslan:And so at this point, when it comes to top of funnel, are you focused mainly on your hero product, maybe even just the adjustable dumbbells, adjustable kettlebells? Are those the ones that get featured on the ads the most? Yeah, exactly. So we've just gone like pure clay focus. And for us, our kind of hero product is the 41.5 kg dumbbell. And for me, it's mad. Like, you know, I don't know who, like we've got people asking us for 50 kg and 60 kg kind of dumbbells. But I think for us, off the back of that exercise, we were like, this is the product that makes the most kind of opportunity margin, and it's the most kind of differentiable.

37:31So we do push that look very heavily. There is a slightly different strategy on Amazon because, again, it's price-driven, value-driven. But yeah, I think on Meta and Google, we're very much pushing our kind of premium hero product.

37:47Kareem Raslan:Can you walk us through the rationale behind your pricing of premium SKUs cheaper on your site and higher on Amazon? Yeah. So look, I think what we found, and I mean, I say this to a lot of my friends that are outside of e-com is if you're ever going to buy anything from Amazon, shop around and try and find the company's own website. Because what you'll actually find is a large number of people will sell cheaper on their website Shopify than they do on kind of Amazon. So I think what we found, and again, we've been doing a bit of like testing and experimentation here, which is, you know, we historically had same price Shopify and Amazon and tracking the data.

38:27What's the percentage of this SKU sold on Amazon versus Shopify. And then we started to do some price testing. And what we actually found was the split between kind of Shopify and Amazon started to move in Shopify's favor. So I think, again, it's back to like, which product, which channel, what's the strategy? Because I think for us, like Amazon is awesome. And we're like, you know, bullish Amazon and Amazon is fantastic, but I think it's not fantastic for everything. And again, you need to be very disciplined and intentional with your kind of purpose for each product, each channel, and how your pricing then kind of fits into it as well.

39:10Kareem Raslan:Very cool. So you've sold over 100 ,000 units in Europe. You're thinking about conquering America like the Beatles did. I'm curious, I think we'll have to book another podcast once you've done that maybe later in the year, or maybe next year even once you, because I think that would be such an interesting thing for our EU listeners to think about how to think about kind of going back into the US. To maybe end the podcast, give me a little bit about your vision and how you're thinking about conquering America. I think the reason, Eric, I'm kind of bullish is there's a lot of businesses that I've met who are in the States that have, to their credit, made a huge success that I don't think would work in the UK or Europe.

39:51So I had a call, I mean, like he'd probably be quite an interesting person to have on the podcast, but this guy sells supplements for chickens and he is more than an eight figure business and doing very, very kind of well. So I think it probably, Eric, comes back down to my, the market is big and the market is broad. And I think particularly for our product set, I think, you know, the US is a great place. and I'm going to show my lack of lack of knowledge about the US but part of the questions and the thinking we're having now is again because it's like big heavy stuff do you go to the west coast and set up camp there and then fulfill or do you go somewhere in the middle but it's a longer transit time you know through the Panama Canal up to I don't know Houston or somewhere like that or do you go um kind of east coast and then you know you're you're kind of that so I think look from my perspective um you know if anyone has advice about shipping shipping heavy stuff uh across kind of the us i'm absolutely kind of open open to it but look i think where where we are now eric is for europe we you know we went in blind we were just figuring it out as we were going along i think what i'm a huge believer of now is look the power of the network and look asking for asking for help and support and kind of guidance.

41:12So yeah, look, I'm sure when the time comes, I'll no doubt be picking your brains and some of your network on best practices and pitfalls to try and avoid.

41:22Kareem Raslan:I love that. And I want anyone in our audience who has experience with this to reach out to Kareem. That would be an awesome synergistic aspect of this podcast. Where do you recommend people find you if they want to follow along with your journey or reach out? Yeah. So I'd say LinkedIn is probably the best place. I'm personally on an Instagram, TikTok detox. So at the moment, my fix is LinkedIn. So yeah, trying to be more active there. So yeah, LinkedIn is probably the best channel to connect. Nice. Well, fantastic. Thanks for taking the time. It's been really valuable for our audience and great to connect as always.

42:00Yeah, no. Likewise, Eric. Thanks for having me on.

42:08Kareem Raslan:Thanks so much for listening to today's episode. If you're not a subscriber to our newsletter, you can do that right now at direct-to-consumer, all one word, dot co. I'm Eric Dick, and this has been the D2C Podcast. We'll see you next time.

From the publisher

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Kareem Raslan (co-founder of BrainGain) breaks down how a “25 dumbbells in a garage” COVID side-hustle turned into a home gym brand with 100,000+ customers across 30 countries. We talk heavy-product logistics, why “just run Meta” isn’t the whole story, and what it really takes to expand across Europe without margin leakage.


For DTC operators selling high-AOV, physical products who want to expand beyond one market without getting crushed by fulfillment and localization.


In this episode, we cover:

  • Why BrainGain skipped dropshipping and went product-in-hand from day one
  • The Europe expansion reality: VAT, language, regulations, and market-by-market nuance
  • Why Germany can be the “logical” move… and still the hardest operationally
  • Their channel strategy today: ~50% Amazon / ~50% Shopify, with Google doing the heavy lifting
  • How YouTube affiliates drive trust for high-consideration purchases


Who this is for:

Founders and marketers selling heavy, high-AOV products (fitness, home goods, equipment) who need a real playbook for scaling across regions.


What to steal:

  • Build SKU-by-SKU unit economics so you know your true ceiling CAC (by market + channel)
  • Use YouTube affiliates for “proof” when the purchase isn’t impulsive
  • Audit 3PL invoices line-by-line (surcharges hide everywhere)


Timestamps

0:00 BrainGain’s growth from garage sales to 100,000 customers

2:00 How BrainGain started during COVID with Facebook Marketplace sales

5:00 Post-lockdown demand, competing in “big and heavy” products

7:00 Switching to Shopify and Amazon, building the brand online

14:40 Expanding across Europe: VAT, regulations, and localization realities

22:00 Channel mix breakdown: Amazon vs Shopify, Google vs Meta

24:00 Why BrainGain is saying no to TikTok influencers and leaning into YouTube affiliates

27:30 Picking the right 3PL in Europe and avoiding hidden surcharges

31:00 Fulfillment cost levers: packaging thresholds, pallet rules, invoice audits

34:10 SKU-level unit economics audit and setting a real CAC ceiling

37:20 Pricing strategy: Shopify vs Amazon and controlling channel mix

39:30 What US expansion could look like for heavy, bulky products


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Ep 588: How BrainGain Scaled Heavy Home Gym Equipment to 30 Countries (100,000+ Customers)The DTC Podcast · 42 min
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